2D Bending and Welding Integrated Machine: Leading the New Era of Efficient Production in the Lighting Modeling Industry

In the lighting modeling industry, the exquisiteness of products and production efficiency are the keys for enterprises to gain a foothold in the market. Traditional production equipment is often limited by low efficiency, insufficient precision, and a narrow scope of application, making it difficult to meet the diversified market demands. The emergence of the 2D bending and welding integrated machine, like a timely rain, has brought revolutionary changes to the production of lighting modeling. With its excellent performance, it has become the core equipment for efficient production in the industry.

This 2D bending and welding integrated machine is specially designed for the lighting modeling industry and has an impressive production speed. Taking a 200*200 square frame as a sample, its production speed can reach 10-15 pieces per minute, far exceeding that of traditional equipment. It can greatly improve the production efficiency of enterprises, effectively shorten the production cycle, and enable enterprises to seize opportunities in the fierce market competition.

In terms of production-related parameters, the equipment has great advantages. It mainly targets iron as the product material, with a wire diameter range of 3-8mm, and is applicable to round wires, flat wires, square wires and other wires of any material, showing strong versatility. This means that enterprises do not need to replace equipment for wires of different materials and shapes, which greatly reduces production costs, improves production flexibility, and can easily meet the production needs of various lighting models.

In terms of technical parameters, the power system of the equipment is quite strong. The total power of the servo motor is about 7.8kw, including 4.0kw for the wire feeding motor, 1.8kw for the bending motor, 1.0kw for the cutting motor, and 1.0kw for the servo lifting motor. The sufficient power ensures the stable operation of all links of the equipment. The cutting force of the cutter motor is applicable to 88 iron wires, further ensuring the efficiency and precision of the cutting link.

The appearance size of the equipment is 260013001650, and the weight of the machine is 1100KG. Enterprises can reasonably arrange space according to these data when planning the production site to ensure the smooth progress of equipment installation and production operations.

The equipment has numerous performance advantages. Both the bending precision and the wire feeding precision reach ±0.5mm. This high precision ensures that the shape of each lighting product is accurate, greatly improving the aesthetics and consistency of the products. Its maximum bending force is about 125 N·m, with flexible action directions. The angle is within 180°, the inner die can move down/up, the outer die can move down/up, and it can also realize 360° clockwise and counterclockwise rotation, so it can easily complete various complex lighting models.

The maximum wire feeding speed can reach 25m/min, and the maximum bending speed is about 100 rpm. The fast wire feeding and bending speeds provide strong support for efficient production. At the same time, the mechanical actions of the equipment are controlled by programs compiled by microcomputers, including bending actions and bending speeds. A series of operations such as automatic feeding, automatic returning, straightening and cutting, and bending forming are realized by issuing various instructions. Up to 300 action settings can be combined into various shapes to meet the production needs of different lighting models.

In terms of storage function, the equipment can store 4000 groups of data infinitely, with 300 actions as one group. Enterprises can store the production programs of different lighting products in it, and directly call them when production is needed, which greatly shortens the production change time and improves the continuity of production.

The pneumatic system is equipped with 9 cylinders and 5 solenoid valves, and the servo system adopts the Yaqi brand, ensuring the stability and reliability of the equipment operation. The welding module is equipped with a 63KW welding transformer, which has an excellent welding effect and ensures the firmness of lighting products.

In terms of control, the equipment adopts a dual system of control screen buttons + touch screen, combined with a PLC 32-bit high-performance processor, making the operation convenient and intuitive. It also supports English/Chinese switching, and the system has upload and download functions, facilitating the operation and data management of operators, which reflects the humanized design of the equipment.

In addition, the equipment is also equipped with 2 sets of manipulator clamps, which further improves the degree of automated production, reduces manual intervention, lowers labor costs, and at the same time improves production safety.

To sum up, with its efficient production speed, precise processing accuracy, wide application range, stable performance and convenient operation, the 2D bending and welding integrated machine has become an ideal choice for the upgrading of production in the lighting modeling industry. It can not only help enterprises improve production efficiency and ensure product quality, but also enhance their market competitiveness, leading the lighting modeling industry into a new era of efficient production.