Translation: 1-3mm Fly-Cut Straightening Machine Equipment Parameters and Application Analysis

I. Basic Equipment Information

(A) Core Identification

• Full Equipment Name: 1-3mm Fly-Cut Straightening Machine
• Application Field: Specialized in wall grid panel production, adapted for automated straightening and cutting of common carbon steel wires.
• Applicable Materials: Common carbon steel (Q235 and below).
• Processing Wire Diameter: 1.0-3.0mm (round wire/flat wire).
  

(B) Key Performance Indicators

II. Core Technical Parameters and Configuration

(A) Power System

1. Wire Feeding Motor: 1.5kW servo motor (high-precision speed control).
2. Straightening Motor: 3.0kW/2880r/min high-speed motor (drives the straightening system to quickly correct wire bending).
3. Fly-Cut Servo Motor: 2.8kW cutting servo motor (paired with Taiwanese linear guide modules to ensure smooth and precise cutting).

(B) Processing Performance Parameters

1. Straightening System:
   • Number of straightening blocks: 10 (multi-group adjustable straightening modules, adapting to wires with different bend degrees).
   • Straightening accuracy: Straightness error ≤0.3mm/m (optimized for 1-3mm carbon steel wires).
2. Wire Feeding and Cutting:
   • Wire feeding speed: 10-100m/min (smaller wire diameter = faster speed; shorter length = slower speed; supports stepless speed regulation).
   • Cutting accuracy: Length error ±0.5mm (stable control within 2 meters).
   • Cutting speed: Maximum 150 times/min (high-speed fly-cut mode, matching continuous production needs).
3. Wire Feeding Mechanism:
   • Wire feeding groups: 2 groups (4 pairs of wheels), made of high-wear-resistant alloy steel with hard chrome plating to reduce wire scratches.
   • Tension control: Servo closed-loop feedback system, automatically adapting to tension changes of different wire diameters.

(C) Mechanical and Control Systems

1. Key Components:
   • Guide rail modules: Imported high-precision linear guides from Taiwan, positioning accuracy ±0.02mm, service life ≥5000 hours.
   • Blade material: SKD11 tool steel (heat-treated to HRC58-62 hardness), capable of cutting over 100,000 times per sharpening.
2. Intelligent Control:
   • Operation interface: 7-inch color touch screen (supports Chinese-English switching, real-time display of operating parameters and fault diagnosis).
   • Programming function: Can store 50 sets of processing parameters (wire diameter, length, speed, etc.), with one-click recall for different production tasks.
   • Safety protection: Overload protection, emergency stop switch, and feeding rack material shortage alarm (ensuring human-machine safety).
     

III. Equipment Performance Highlights

(A) High-Precision Processing Capability

• Straightening Advantage: 10 adjustable straightening blocks combined with a high-speed motor (2880r/min) quickly correct complex deformations such as S-bends and spiral bends, meeting the strict straightness requirements for wall grid panels (e.g., node alignment accuracy during grid welding).
• Cutting Accuracy: ±0.5mm length error control ensures uniform lengths of grid panel edges, reducing adjustment time in subsequent welding processes.

(B) High-Efficiency Production Features

• Variable Speed Adaptation: 10-100m/min wide-range wire feeding speed automatically matches wire diameter and cutting length (e.g., 1mm wire reaches up to 100m/min, 3mm wire stabilizes at 30m/min), avoiding "jamming for thick wires or slipping for thin wires" in traditional equipment.
• Fly-Cut Technology: Driven by a 2.8kW servo fly-cut motor, it enables "dynamic cutting" (cutting while feeding), improving efficiency by 30% compared to traditional stop-cut machines, especially suitable for medium-to-long size cutting (80mm+).

(C) Flexible Adaptability and Ease of Use

• Wire Compatibility: Focused on 1-3mm common carbon steel wires (Q235 and below), supports switching between round and flat wires (only requires adjusting straightening block angles, no mold replacement needed), adapting to diverse wall grid panel specifications (e.g., 50×50mm, 100×100mm meshes).
• User-Friendly Operation: Intuitive parameter setting via touch screen, cantilever design for the feeding rack (100kg load capacity), roll change time <2 minutes, supports non-stop material replenishment to reduce downtime losses.

(D) Stable and Durable Design

• Structural Reinforcement: The frame is welded with 10mm thick steel plates and stress-relieved by annealing, with vibration amplitude <0.1mm during high-speed operation. Combined with low-friction Taiwanese guides, it reduces mechanical wear.
• Energy Efficiency: Servo system energy feedback technology saves 40% energy compared to traditional motors, with total rated power ≤5.5kW (at full load), complying with industrial energy efficiency standards.

IV. Typical Application Scenarios

(A) Wall Grid Panel Production

• Core Process: Straightens and cuts 1-3mm carbon steel wires to fixed lengths, providing standard horizontal and vertical bars (e.g., 80mm, 150mm, 200mm) for grid welding, ensuring uniform mesh node spacing and enhancing the overall strength of wall protection nets and decorative grids.
• Supporting Advantages: Links with subsequent welding equipment (e.g., spot welders, line welders) to achieve full-process automation of "wire straightening→cutting→welding", reducing manual handling and dimension checking costs.

(B) Extended Wire Processing Scenarios

• Wire Mesh Sheets: Adapts to preprocessing of 1-2mm iron wires for breeding nets and isolation nets, meeting continuous cutting needs for long sizes (e.g., 1000mm+).
• Hardware Accessories: Provides fixed-length iron wires for products like clothes hangers and shelves, supporting small-batch multi-specification production (quick switching via stored parameters).