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Specialized 3D Wire Turning Forming Machine for Hook Accessories | Detailed Equipment Analysis

2025-06-10

I. Quick Overview of Basic Parameters

(1) Core Identification

 Full Equipment Name: 3D Wire Turning Forming Machine (Specialized for Hook Accessories)
 Application Field: Dedicated to automated production of hook accessories, compatible with complex 3D forming of iron wires (3-8mm)
 Production Efficiency: 6-8 pieces/minute (supports fast switching between multiple hook specifications)
 Processing Material: Iron (Q235 and below carbon steel wire, galvanized iron wire, etc.)
 Wire Diameter: 3-8mm (round wire / flat wire / special-shaped wire)
Specialized 3D Wire Turning Forming Machine for Hook Accessories | Detailed Equipment Analysis 2

Specialized 3D Wire Turning Forming Machine for Hook Accessories | Detailed Equipment Analysis 2

(2) Core Performance Indicators

Item	Specific Parameters
Power Requirement	Input voltage 380V (three-phase), operating voltage 220V
Capacitance	30KVA
Physical Specifications	- Dimensions: 3.3m×1.9m×1.4m (L×W×H) - Weight: 2200KG (stable body design)
Wire Feeding System	- Maximum wire feeding speed: 40m/min - Feeding accuracy: ±0.1mm (industry-leading control precision)
Programming Capacity	Supports 10,000 sets of program storage, English-Chinese operation interface

II. Core Configuration and Technical Parameters

(1) Power System (Sanyo Motor Cluster, Japan)

 Outer Torsion Motor: 2.0kW (high-precision angle control, supports 360° arbitrary torsion)
 Platform Lifting Motor: 1.0kW (servo-driven, lifting accuracy ±0.05mm)
 Inner Torsion Integral Lifting Motor: 2.0kW (3D space synchronous movement, adapts to complex three-dimensional forming)
 Wire Feeding Motor: 4.5kW (constant tension control, matches rigid conveying of 3-8mm iron wire)
 Wire Turning Motor: 2.7kW (high-speed rotating forming, supports multi-axis linkage trajectory planning)
 Cutter Motor: 2.0kW (hydraulic drive, cutting force adapts to 8mm iron wire, flat and burr-free cut)
 Total Power: 16.2kW (high-efficiency servo system, energy consumption reduced by 30% compared to traditional equipment)

(2) Forming and Processing Modules

 Straightening System:

Number of Straightening Wheels: 18 (multiple sets of precision straightening wheels eliminate complex wire deformations like S-bends and helical bends)
Straightening Accuracy: Straightness error ≤0.2mm/m (pressure parameters optimized for iron wire characteristics)
 Forming Mechanism:
Ball Screw Guide Rails: Hiwin high-precision ball screws (positioning accuracy ±0.02mm, service life ≥8000 hours)
Mold Compatibility: Supports quick mold change (completed within 5 minutes, adapts to forming hook body, neck, and base)
 Cutting System:
Cutter Material: SKD11 die steel (heat-treated hardness HRC58-62), can cut over 150,000 times per sharpening

(3) Intelligent Control System

 Hardware:

Control Screen: 15-inch industrial touch screen (real-time display of forming trajectory, motor status, fault warnings)
System Control Board: CNC wire forming dedicated system (32-bit high-performance processor, supports multi-axis linkage interpolation)
 Software:
Programming Modes: Teaching programming + code programming dual modes (built-in hook-specific forming library with 200+ standard hook programs)
Features: Automatic obstacle avoidance, breakpoint memory, error compensation (ensures batch production consistency)

III. Equipment Performance Highlights

(1) 3D Forming Expert

 Multi-Axis Linkage Capability: Coordinated operation of four core axes (outer torsion, inner torsion, platform lifting, wire turning) completes complex 3D structures like hook body arcs, neck angles, and base bends in one pass, eliminating secondary processing.
 Precision Revolution: ±0.1mm wire feeding accuracy + ±0.05mm lifting accuracy ensure dimensional errors in load-bearing parts (e.g., hook body bending radius) are controlled within 1/2 of industry standards, enhancing product safety.

(2) High-Efficiency Production Tool

 Ultra-Fast Model Change: 10,000 sets of program storage + 5-minute quick mold change support seamless switching from clothes hanger hooks (3mm thin wire) to industrial hooks (8mm thick wire), meeting multi-variety small-batch production needs.
 Stable Output: 40m/min high-speed wire feeding with 6-8 pieces/minute forming efficiency produces 3,500-4,500 hooks per shift (8 hours), 8x more efficient than traditional manual forming.

(3) Durability and Intelligence Combined

 Hardcore Configuration: Sanyo servo motors (service life ≥100,000 hours) + Hiwin guide rails (low friction design), combined with a 2200KG thick steel body (stress-relieved annealing), ensure vibration amplitude <0.1mm during high-speed operation, reducing failure rate by 60%.
 User-Friendly Operation: English-Chinese bilingual interface + graphical programming wizard allows novices to master basic programming within 3 hours; supports USB import/export for multi-device parameter synchronization.

(4) Cost Optimization Priority

 Material Saving: High-precision wire feeding and cutting systems control material loss within 1% (traditional equipment loss rate ≥5%); wear-resistant mold design reduces replacement frequency, cutting annual maintenance costs by 40%.
 Energy Efficiency: Servo system energy feedback technology automatically reduces no-load power consumption to 30%, with full-load power ≤16.2kW, 25% more energy-efficient than similar equipment.

IV. Typical Application Scenarios

(1) Full Range of Hook Accessories

 Household Hooks: 3-5mm iron wire forming (e.g., non-marking hook bodies, curtain hook corners), supports one-pass forming of arcs, right angles, double hooks, etc.
 Industrial Hooks: 6-8mm thick wire processing (e.g., warehouse shelf hooks, machinery accessory hooks), precisely controls bending angles of load-bearing parts to ensure single-hook load capacity ≥50kg.
 Special-Shaped Hooks: Supports special forming of flat/square wires (e.g., anti-slip teeth on clothes hanger hooks, tail barbs), eliminating extra punching or milling steps.

(2) Derivative Metal Processing Scenarios

 Hanger Accessories: Shoulder bending of hangers, forming of hook connecting rings (adaptable to stainless steel wires with customized molds).
 Kitchen and Bathroom Fixtures: 3D bending of towel rack hooks and pot lid hooks to meet multi-angle installation requirements.

For 3D wire turning forming machine hook samples, customized process solutions, or on-site trial machine reservations, please contact us!

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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.