Equipment Name: 3D Wire Turning Forming Machine
Application Industry: Cabinet Storage Rack Production
Applicable Material: Iron
Production Speed: 6-8 pieces/minute
Processing Wire Diameter: 3-8mm
![3D Wire Turning Forming Machine | High-Efficiency Production Equipment for Cabinet Storage Racks (6-8 Pieces/Minute) 2]()
I. Power System Parameters
Core Motor Configuration (Sanyo, Japan)
- Outer Torsion Motor: 2.0kW
Provides stable torsional power to ensure multi-angle forming accuracy of wires.
- Platform Lifting Motor: 1.0kW
Precisely controls the height of the processing platform to adapt to production of different product specifications.
- Inner Torsion Integral Lifting Motor: 2.0kW
Supports lifting and adjustment of the inner torsion mechanism to meet complex structure forming requirements.
- Wire Feeding Motor: 4.5kW
High torque output ensures stable and responsive wire conveying.
- Wire Turning Motor: 2.7kW
Drives wire rotation and forming, supporting multi-dimensional bending processing.
- Cutter Motor: 2.0kW
Rapid response to cutting commands, achieving flat and burr-free cut edges.
- Automatic Wire Feeding Rack Motor: 3.8kW
Works with the tension control system to avoid wire stretching and deformation.
System Total Parameters
Total Power: 16.2kW
Capacitance: 30KVA
II. Processing Precision and Control Performance
Key Operation Parameters
Maximum Wire Feeding Speed: 40m/min
Wire Feeding Accuracy: ±0.1mm
Adopts high-precision encoder and closed-loop servo system control to ensure precise wire positioning.
Number of Supportable Programs: 10,000 sets
Large-capacity storage meets the need for rapid switching between diverse products.
Operation Interface: Chinese/English bilingual touch screen
Intuitive graphical operation interface supports real-time parameter monitoring and fault diagnosis.
Electrical System
Input Voltage: 380V (three-phase five-wire system)
Operating Voltage: 220V (control circuit)
III. Mechanical Structure Parameters
Core Component Configuration
Number of Straightening Wheels: 18
Multiple sets of precision straightening wheel sets eliminate original wire bending errors to ensure forming reference accuracy.
Ball Screw Guide Rails: Hiwin (Taiwan) high-precision ball screws + linear guide rails
Positioning accuracy ≤0.05mm, strong load-bearing capacity, low operation noise.
Equipment Specifications
Total Machine Weight: 2200kg
Dimensions: 3.3m (L) × 1.9m (W) × 1.4m (H)
Compact layout design adapts to standardized production workshop space planning.
IV. Intelligent Control System
Core Technical Advantages
Dedicated CNC System: CNC wire forming dedicated control system
Supports DXF drawing import and 3D trajectory programming, generating processing paths for complex shapes with one click.
System Control Board: Industrial-grade embedded control board
Strong anti-interference capability, supports 7×24-hour continuous and stable operation.
Fault Diagnosis Function:
Real-time monitoring of motor temperature, overload status, and sensor signals, with automatic alarm and fault code recording.
V. Industry Adaptation Advantages
- High-Efficiency Production: Stable production capacity of 6-8 pieces/minute, 30% higher production efficiency than traditional equipment.
- Quality Assurance: ±0.1mm wire feeding accuracy combined with Sanyo servo motors ensures dimensional consistency of storage rack components.
- Flexible Processing: 10,000 sets of program storage capacity for rapid switching between different styles of storage rack production, meeting customized order needs.
- Low Maintenance Cost: Fully enclosed dust-proof design + Hiwin wear-resistant components extend maintenance cycle to 2000 hours.
Target Customers: Cabinet storage rack manufacturers, metal wire forming processing enterprises, smart home accessory producers.
With precise power configuration, intelligent CNC system, and high-rigidity mechanical structure, this equipment realizes fully automated processes from wire straightening, forming to cutting, making it a core device to improve production efficiency and product quality of cabinet storage racks.