2D Wire Bending Machine | High-Efficiency Forming Equipment for Tablet & Mobile Phone Stands (8-10 Pieces/Minute)
2025-06-10
I. Equipment Overview
Equipment Name: 2D Wire Bending Machine
Application Industry: Tablet & Mobile Phone Stand Production
Core Advantages: Specialized in precision bending of iron wires, achieving fully automated processes from wire feeding, straightening to bending and cutting. Compatible with 2-6mm iron wires (round/flat/square), meeting diverse structural needs of tablet and mobile phone stands.
![2D Wire Bending Machine | High-Efficiency Forming Equipment for Tablet & Mobile Phone Stands (8-10 Pieces/Minute) 1]()
Application Industry: Tablet & Mobile Phone Stand Production
Core Advantages: Specialized in precision bending of iron wires, achieving fully automated processes from wire feeding, straightening to bending and cutting. Compatible with 2-6mm iron wires (round/flat/square), meeting diverse structural needs of tablet and mobile phone stands.
II. Key Parameters at a Glance
| Item | Parameters |
|---|---|
| Production Speed | 8-10 pieces/minute (based on standard stands) |
| Processing Wire Diameter | 2-6mm (iron round/flat/square wire) |
| Number of Axes | 4 axes (full servo control) |
| Total Servo Motor Power | Approx. 6.2kW (Inovance Motor) |
| Cutter Motor Power | 1.0kW |
| Maximum Wire Feeding Speed | Up to 90m/min |
| Maximum Bending Speed | Approx. 300 rotations/min (180° angle) |
| Bending Accuracy | ±0.5mm |
| Wire Feeding Accuracy | ±0.5mm |
| Dimensions | 2400×900×1650mm (L×W×H) |
| Machine Weight | 880KG |
| Program Storage | 4000 sets of data (300 actions per set) |
III. Power and Control System
1. Servo Motor Configuration (Inovance Brand)
Wire Feeding Servo: 2.4kW
High response speed, supports continuous wire feeding and precise positioning to avoid wire stretching and deformation.
Bending Servo: 1.8kW
Drives 4-axis linkage bending, supports 360° clockwise/counterclockwise rotation, enabling one-time forming of complex angles (e.g., 90°/180°).
Cutter Servo: 1.0kW
Combined with high-hardness blades, achieves rapid cutting of iron wires with flat and burr-free edges.
Servo Lifting: 1.0kW
Controls mold lifting/lowering to adapt to bending needs at different heights.
High response speed, supports continuous wire feeding and precise positioning to avoid wire stretching and deformation.
Bending Servo: 1.8kW
Drives 4-axis linkage bending, supports 360° clockwise/counterclockwise rotation, enabling one-time forming of complex angles (e.g., 90°/180°).
Cutter Servo: 1.0kW
Combined with high-hardness blades, achieves rapid cutting of iron wires with flat and burr-free edges.
Servo Lifting: 1.0kW
Controls mold lifting/lowering to adapt to bending needs at different heights.
2. Intelligent Control System
Operation Interface: Chinese-English bilingual touch screen + button combination
Supports DXF drawing import and visual parameter adjustment, easy for novices to master.
Control Module: 32-bit high-performance processor
Strong multitasking capability, supports real-time monitoring of motor status and self-diagnosis of faults (e.g., overload alarms, position anomalies).
Data Management:
Supports program upload/download for easy synchronization across multiple machines or process backup.
Supports DXF drawing import and visual parameter adjustment, easy for novices to master.
Control Module: 32-bit high-performance processor
Strong multitasking capability, supports real-time monitoring of motor status and self-diagnosis of faults (e.g., overload alarms, position anomalies).
Data Management:
Supports program upload/download for easy synchronization across multiple machines or process backup.
IV. Mechanical Structure and Processing Performance
1. Precision Mechanical Design
Bending Motion Directions:
Inner/outer molds support vertical movement, combined with 360° rotating molds to form "L-shaped," "U-shaped," "arc-shaped" and other stand structures.
Straightening and Feeding:
Front-mounted straightening mechanism eliminates original wire bending, with ±0.5mm feeding accuracy to ensure precise bending reference.
Pneumatic System:
Equipped with 1 air cylinder and solenoid valve to achieve automatic feeding, unloading, and fixture clamping, reducing manual intervention.
Inner/outer molds support vertical movement, combined with 360° rotating molds to form "L-shaped," "U-shaped," "arc-shaped" and other stand structures.
Straightening and Feeding:
Front-mounted straightening mechanism eliminates original wire bending, with ±0.5mm feeding accuracy to ensure precise bending reference.
Pneumatic System:
Equipped with 1 air cylinder and solenoid valve to achieve automatic feeding, unloading, and fixture clamping, reducing manual intervention.
2. Industry Adaptation Performance
Efficiency Advantage:
For 200×200mm square frame stands, production capacity reaches 20-25 pieces/minute, over 50% higher than traditional manual bending.
Precision Assurance:
±0.5mm bending accuracy meets high matching requirements for installation holes and support angles of tablet stands, reducing assembly errors.
Flexible Production:
4000 sets of program storage enable quick switching between different stand models, suitable for small-batch customization and large-scale mass production.
For 200×200mm square frame stands, production capacity reaches 20-25 pieces/minute, over 50% higher than traditional manual bending.
Precision Assurance:
±0.5mm bending accuracy meets high matching requirements for installation holes and support angles of tablet stands, reducing assembly errors.
Flexible Production:
4000 sets of program storage enable quick switching between different stand models, suitable for small-batch customization and large-scale mass production.
V. Target Customers and Scenarios
Core Customers:
Tablet/mobile phone stand manufacturers, 3C accessory metal processing enterprises, smart home hardware producers.
Typical Applications:
Mass forming of iron wire structural components for tablet vertical stands, folding stands, car magnetic stands, etc.
![2D Wire Bending Machine | High-Efficiency Forming Equipment for Tablet & Mobile Phone Stands (8-10 Pieces/Minute) 2]()
Tablet/mobile phone stand manufacturers, 3C accessory metal processing enterprises, smart home hardware producers.
Typical Applications:
Mass forming of iron wire structural components for tablet vertical stands, folding stands, car magnetic stands, etc.
VI. Summary of Equipment Advantages
- High Efficiency & Stability: Inovance servo motors + 32-bit control system ensure continuous production of 8-10 pieces/minute, supporting 24-hour operation.
- Universal Adaptability: 4-axis linkage + 360° rotating bending, compatible with round/flat/square wires to meet diverse stand modeling needs.
- Intelligent & User-Friendly: Graphical programming interface + data storage function reduce process debugging thresholds and shorten new product launch cycles.
- Durability & Reliability: High-rigidity body + wear-resistant molds extend maintenance cycles to 2000 hours, reducing downtime and loss costs.
For customized process solutions or on-site machine testing, welcome to leave a message! We will contact you to provide proposals and quotations.
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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.
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Address: No.25 Sanle Road, Beijiao Town, Shunde district, Foshan City, Guangdong Province, People's Republic of China