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Leading wire forming machine manufacturer specializing in the development of welding technology.


Translation: Detailed Analysis of Fixed Cutting and Straightening Machine

I. Basic Parameters Overview

(A) Core Identification

  • Full Equipment Name: Fixed Cutting and Straightening Machine (Model: JC-TZ-D6)
  • Application Field: Specialized in stainless steel barbecue net production, adapted for automated straightening and fixed-length cutting of metal wires.
    Translation: Detailed Analysis of Fixed Cutting and Straightening Machine 1

(B) Key Performance Indicators

Item Specific Parameters
Production Efficiency 8-10 pieces/min (adapted to the processing rhythm of barbecue net finished products)
Wire Applicable Range - Wire diameter: 1-3mm (stainless steel); 2-6mm (iron wire)
- Shapes: Round wire, flat wire, etc.
Power Requirement Three-phase 380V + neutral wire, 50/60HZ
Physical Specifications - Dimensions: 1800×810×1450mm
- Equipment weight: 600KG

II. Core Configuration and Technical Parameters

(A) Power System

  1. Total Machine Power: 5.5KW
    • Wire Feeding Servo: 2.3KW, precisely controls wire feeding speed and length.
    • Cutter Servo: 1KW, rapidly responds to cutting demands.
    • Straightening Motor: 2.2KW, drives the straightening shaft to correct wire straightness.

(B) Processing Performance Parameters

  1. Wire Feeding and Straightening:
    • Wire feeding speed: 30m/min, supports continuous and efficient feeding.
    • Straightening accuracy: Error within ±0.3mm over 2 meters. The straightening shaft runs at a maximum speed of 3500r/min to quickly eliminate wire bending and deformation.
  2. Cutting Function:
    • Cutting speed: Maximum 120 pieces/min, meeting high-frequency cutting needs.
    • Cutting accuracy: Length error ±0.3mm (within 2 meters), ensuring consistency in fixed-length wire cutting.

(C) Mechanical Structure and Materials

  • Machine Design: Compact structure (1800×810×1450mm), suitable for limited workshop space layouts.
  • Key Components: Straightening shafts and cutters are made of wear-resistant alloy materials, strengthened by heat treatment for significantly improved durability.
    Translation: Detailed Analysis of Fixed Cutting and Straightening Machine 2

III. Equipment Performance Highlights

  1. High-Precision Straightening:
    • The 3500r/min high-speed straightening shaft, combined with a multi-wheel straightening structure, quickly corrects bending and twisting defects in stainless steel/iron wires, ensuring wire straightness and providing high-quality raw materials for barbecue net weaving.
  2. Efficient Cutting:
    • With a cutting efficiency of 120 pieces/min and a servo-driven cutter, it achieves full-process automation of "feeding-straightening-cutting", significantly reducing manual intervention and improving production continuity.
  3. Intelligent Adaptability:
    • Supports flexible switching between 2-6mm iron wires and 1-3mm stainless steel wires. Parameters such as wire diameter and length can be easily set via a touch screen, enabling one-click switching between different specification production tasks.
  4. Energy Efficiency and Stability:
    • The servo motor drive system has low energy consumption (total machine power 5.5KW) and low operating noise. Combined with a three-phase balanced power supply design, it adapts to long-term continuous operation with strong stability.

IV. Typical Application Scenarios

  • Stainless Steel Barbecue Net Production: Customized for barbecue net wires (e.g., 1-3mm stainless steel round wires). Straightened and cut wires can be directly used for net weaving, ensuring uniform mesh holes and a solid structure.
  • Other Metal Wire Processing: Compatible with straightening and cutting of 2-6mm iron wires, suitable for preprocessing of wire products such as kitchen filter nets and shelf meshes.
    Translation: Detailed Analysis of Fixed Cutting and Straightening Machine 3

V. Equipment Value

The fixed cutting and straightening machine provides a critical front-end processing solution for stainless steel barbecue net production, featuring high-precision straightening, efficient cutting, and flexible adaptability. By replacing traditional manual straightening and cutting with automated processes, it significantly improves wire processing efficiency and consistency, reduces labor costs and material waste, and helps enterprises achieve dual upgrades in production capacity and quality in the barbecue net market segment.

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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.

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