3D Wire Rotating Forming Machine: An Efficiency Innovator in the Production of Multi-functional Hooks, Bags, Hats and Accessories

In the production field of multi-functional hooks, bag accessories and hat support structures, the demands for precision, efficiency and diversification of iron wire forming are increasingly prominent. The 3D wire rotating forming machine, with its tailor-made technical parameters and strong adaptability, has become the core equipment connecting metal wires and creative designs, injecting new momentum of efficient intelligent manufacturing into the industry.

In terms of production efficiency, the equipment's production speed of 8-10 pieces per minute perfectly matches the mass production needs of small and medium-sized metal accessories. Taking multi-functional hooks as an example, it can stably produce 3,840-4,800 finished products in a single 8-hour shift, which can not only meet the high-frequency replenishment needs of e-commerce platforms but also flexibly cope with small-batch and quick-response production of customized orders. This balanced speed design avoids the dilemma of "overcapacity leading to inventory backlog" or "insufficient efficiency resulting in missed orders" of traditional equipment, providing reliable support for enterprises to achieve flexible production.

In terms of material and process adaptability, the equipment has optimized core parameters according to the characteristics of iron wire materials. The wire diameter processing range of 2-6mm can cover all scenarios from lightweight hat metal brackets (2mm wire diameter) to heavy-duty multi-functional hooks (6mm wire diameter). The multi-stage straightening system composed of 18 straightening wheels can control the straightness error of curled iron wires within 0.1mm, ensuring precise angles of formed hooks and smooth arcs of bag accessories, thus reducing the defective rate caused by material deformation from the source.

The scientific configuration of the power system is the core guarantee for the stable operation of the equipment. In the power combination with a total power of 10.7KW, the wire feeding motor drives a wire feeding speed of 40 meters per minute with a power of 2.7KW, combined with a wire feeding accuracy of 0.1±mm, achieving the dual advantages of "high-speed conveying without jamming and precise length control without error". The power output of 1.5KW for each of the wire rotating and internal/external torsion motors can complete 360-degree three-dimensional bending actions, easily realizing complex shapes such as multi-directional hooks and special-shaped connections of bag chains. The instantaneous impact force of the 1.0KW cutter motor can ensure a smooth and burr-free cutting surface, eliminating the subsequent grinding process and directly improving the product yield.

The intelligent operation system provides technical support for multi-category production. The storage capacity of 10,000 programs is equivalent to establishing a "digital mold library". Through the Chinese/English bilingual interface, operators can quickly call up the forming parameters of different products - from the 90-degree bending program of S-shaped hooks to the arc forming scheme of bag side handles, with the switching time shortened to less than 3 minutes. This flexibility is particularly important for the fashion industry. When the popular trend of hats changes from flat top to round top, the rapid iteration of the bracket structure can be completed by calling the preset program without re-adjusting mechanical components.

The structural design of the equipment fully considers the actual needs of the production scene. The floor area of 3.45M×1.85M×1.45M can be easily integrated into the assembly line layout of small and medium-sized workshops; the 2000KG machine weight combined with Taiwan HIWIN's lead screw guide rail not only ensures stability during high-speed operation but also reduces the impact of equipment vibration on surrounding processes. The adaptive design of 380V access voltage and 220V operating voltage conforms to the power configuration standards of most industrial plants, and the 20KVA capacitance also avoids the impact on the power grid during startup.

In terms of cost control, the energy efficiency advantage of the equipment is particularly significant. Compared with the traditional manual bending and single-machine processing modes, the energy consumption cost per product of this equipment is reduced by about 40%, and material waste is reduced by 30% through integrated forming. Taking the load-bearing hook with 6mm wire diameter as an example, it can save about 2.3 tons of iron consumption per year, which is equivalent to increasing the net profit margin of enterprises by nearly 10,000 yuan. At the same time, the precise forming accuracy increases the product assembly qualification rate to 99.5%, greatly reducing the rework loss caused by dimensional deviation.

From the perspective of industry development, the value of the 3D wire rotating forming machine lies not only in improving production efficiency but also in connecting the entire chain of "design creativity - rapid prototyping - mass production". When designers conceive foldable multi-functional hooks, the equipment can complete the transformation from drawings to samples within 24 hours; when luxury brands launch limited-edition bags, their unique metal accessories can be mass-produced through program replication. This deep integration of "technology + creativity" is promoting the transformation of the metal accessories industry from "standardized manufacturing" to "personalized intelligent manufacturing".

Whether it is the tiny bracket supporting the neat shape of the hat or the multi-functional hook bearing the convenience of life, the 3D wire rotating forming machine, with its precise, efficient and flexible performance, has become a key link connecting metal wires and practical aesthetics. In the wave of intelligent upgrading of the manufacturing industry, it is not only a production equipment but also a strategic tool for enterprises to realize product innovation and cost optimization, providing continuous power for the high-quality development of the multi-functional accessories industry.