In the hanger production industry, efficient, precise, and stable equipment is the core guarantee for enterprises to enhance their competitiveness. The 3D wire rotating forming machine, as an advanced equipment specially built for hanger production, has become a powerful assistant in the industry with its excellent performance parameters and strong production capacity, bringing an unprecedented production experience to enterprises.
In terms of production efficiency, the 3D wire rotating forming machine has shown amazing strength. Its production speed reaches 8-10 pieces per minute, which is in a leading position in the hanger production field. For enterprises, high production efficiency means that more orders can be completed in the same time, the production cycle can be shortened, and market demands can be quickly responded to. Whether facing large quantities of regular orders or urgent rush orders, this equipment can handle them calmly, providing strong support for enterprises to seize market opportunities.
This equipment is specially designed for the production of iron hangers and can handle iron wires with a diameter ranging from 2-6mm. This wide range of applicable wire diameters enables the equipment to meet the production needs of hangers of different specifications and styles, greatly improving the versatility and practicality of the equipment. Enterprises do not need to replace equipment for products with different wire diameters, which reduces production costs and improves production flexibility.
In terms of power configuration, the motor power of each part of the 3D wire rotating forming machine is scientifically and reasonably matched. The external torsion motor power is 1.5KW, the platform lifting is 1.0KW, the internal torsion is 1.5KW, the overall lifting is 1.0KW, the wire feeding is 2.7KW, the wire rotating is 2.0KW, the cutter is 1.0KW, and the total power is 10.7KW. This power distribution not only ensures the strong power output of each component but also realizes the efficient use of energy. The wire feeding motor with a power of 2.7KW, combined with a maximum wire feeding speed of 40 meters per minute, ensures the rapid delivery of raw materials and lays a solid foundation for efficient production. At the same time, the wire feeding accuracy of 0.1±mm ensures the consistency and accuracy of product sizes, reducing product defects caused by wire feeding errors.
The degree of intelligence of the equipment is also one of its highlights. The ability to support 10,000 programs means that enterprises can easily store and call production programs for different styles of hangers, and quickly switch production modes. The Chinese/English bilingual interface design is convenient for operators with different language backgrounds to use, reducing the operation threshold. Both new employee training and daily production operations have become simple and convenient, improving the continuity and stability of production.
In terms of structure and performance, the 3D wire rotating forming machine also performs excellently. 18 straightening wheels can fully straighten the iron wire, ensuring that the raw materials maintain good straightness during processing and providing a reliable guarantee for subsequent forming processing. The adoption of Taiwan HIWIN's lead screw guide rail ensures the accuracy and stability of the equipment operation, reduces equipment wear, and prolongs the service life of the equipment.
The overall parameter design of the equipment also fully considers the actual needs of production. The machine weighs 2000KG, with dimensions of 3.45M * 1.85M * 1.45M. It has a stable structure and reasonable space occupation, and can adapt to the layout of most production workshops. The access voltage is 380V, the machine operating voltage is 220V, and the capacitance is 20KVA, which meets the power standards of industrial production, ensuring that the equipment can be stably connected to the power system and operate safely and reliably.
The 1.0KW cutter motor can quickly and accurately cut the formed hangers, ensuring that the cutting surface is flat and smooth, and improving the product quality. The 2.0KW wire rotating motor ensures the smooth and efficient wire rotating process, enabling the iron wire to be formed according to the preset trajectory and creating hanger shapes that meet the requirements.
The 3D wire rotating forming machine integrates the advantages of high efficiency, precision, intelligence, and stability in hanger production. It not only improves the production efficiency and product quality of enterprises but also reduces production costs and operation difficulty, bringing significant economic benefits and competitive advantages to hanger production enterprises. It is believed that with the continuous progress of technology, the 3D wire rotating forming machine will play a more important role in the hanger industry, promoting the industry to develop in the direction of higher quality and higher efficiency.