In the field of metal processing, the JINCHUN Track - cutting Straightening Machine has become a reliable assistant for numerous enterprises, thanks to its outstanding performance and wide material adaptability. It shows remarkable advantages, especially when dealing with various materials such as iron, steel, and stainless steel.
- Iron Materials: For all kinds of iron materials, ranging from relatively soft pure iron to high - strength cast iron, the JINCHUN Track - cutting Straightening Machine can handle them precisely. Its straightening system can accurately apply the straightening force according to the characteristics of iron materials, quickly straightening bent iron materials. This provides high - quality blanks for subsequent processing procedures like forging and welding, ensuring the quality and precision of iron products.
- Steel Materials: The high strength and hardness of steel materials pose high requirements for straightening equipment. The JINCHUN Track - cutting Straightening Machine is equipped with a high - power drive system and high - strength straightening rollers, which can generate a powerful force to correct the bending and twisting deformation of steel. Whether it is ordinary carbon steel or alloy steel, it can meet the high - precision straightness requirements under the action of the straightening machine, fully satisfying the strict demands of industries such as construction and machinery manufacturing for steel materials.
- Stainless Steel Materials: Stainless steel is widely used in many fields due to its corrosion - resistance and aesthetic properties. However, it is prone to deformation during processing and has high requirements for surface quality. Relying on advanced sensors and an intelligent control system, the JINCHUN Track - cutting Straightening Machine can accurately detect the slight deformation of stainless - steel materials and perform fine straightening. At the same time, it can effectively prevent the surface of stainless steel from being damaged, maintaining its original luster and corrosion - resistance, providing strong support for the production of stainless - steel products.
- High - precision Straightening: By adopting an advanced measurement feedback system, it can monitor the state of the material during the straightening process in real - time, precisely controlling the straightening force and angle. As a result, the straightness error of iron, steel, and stainless - steel materials after straightening can be controlled within a very small range. Usually, it can reach the industry - leading level of ±0.05mm/m or even higher precision, ensuring the high quality of processed products.
- Efficient Cutting: It is equipped with a high - performance cutting device, featuring a fast cutting speed and a smooth, burr - free cut. For iron, steel, and stainless - steel materials of different thicknesses and hardnesses, it can automatically adjust the cutting parameters, greatly improving the cutting efficiency. For example, for steel materials of ordinary thickness, the cutting speed can reach several meters per minute or even higher, effectively enhancing production efficiency.
- High Degree of Automation: It has an automated process of feeding, straightening, cutting, and discharging, reducing manual intervention, labor intensity, and human errors. Operators only need to set material parameters, straightening accuracy, cutting length, and other instructions on the operation interface, and the equipment can run automatically according to the preset program, achieving efficient and stable production. It is suitable for large - scale metal processing production.
- Pre - operation Preparation
- Equipment Inspection: Check whether the mechanical parts of the straightening machine are loose or worn, whether the transmission system is well - lubricated, whether the electrical system is normal, and whether the oil level and pressure of the hydraulic system are within the specified range to ensure the normal operation of all components of the equipment.
- Material Preparation: Clean the oil stains, impurities, etc. on the surface of the iron, steel, and stainless - steel materials to be processed, ensure that the materials meet the equipment processing specifications, and arrange the materials into appropriate lengths and shapes according to the processing requirements.
- Personal Protection: Operators must wear personal protective equipment such as safety helmets, protective glasses, earplugs, and gloves to ensure their own safety.
- Precautions during Operation
- Proper Feeding: Place the materials steadily on the feeding device, ensuring that the materials are aligned with the centerline of the track to prevent the materials from deviating or jamming during the feeding process, which may affect the straightening and cutting effects.
- Parameter Setting: According to the material properties such as material type, thickness, and hardness, as well as the processing requirements, accurately set parameters such as straightening pressure, cutting speed, and cutting length on the operation interface. Before starting the processing, a trial cut can be carried out to check whether the parameters are reasonable, and adjust them in a timely manner if there are any problems.
- Equipment Monitoring: During the operation of the equipment, closely monitor its operating status, and observe the straightening and cutting of the materials. If abnormal sounds, vibrations, smoking, etc. are found, immediately press the emergency stop button, stop the machine for inspection, and resume operation after troubleshooting.
- Post - operation Maintenance
- Equipment Cleaning: Timely clean the metal debris, dust, and oil stains on the equipment to keep it clean. Check and clean key components such as cutting tools and straightening rollers. If there is any wear, replace them in a timely manner to ensure the performance of the equipment.
- Power Off: Turn off the power switch of the equipment to cut off the power supply, saving energy and ensuring safety.
- Regular Maintenance: According to the recommendations of the equipment manufacturer, regularly conduct comprehensive maintenance on the track - cutting straightening machine, including replacing lubricating oil, calibrating sensors, checking electrical circuits, etc., to extend the service life of the equipment and ensure that it always maintains good performance and accuracy.
