Circle Making and Welding Integrated Machine: A High-Efficiency Solution for the Production of Stackable Cup Iron Racks

In the field of stackable cup iron rack production, a device that integrates precise circle making and efficient welding often becomes the core force to improve production efficiency and ensure product quality. The circle making and welding integrated machine, with its excellent performance parameters and targeted design, has become the ideal choice for stackable cup iron rack production, bringing an efficient and stable new production experience to the industry.

In terms of basic performance, this circle making and welding integrated machine demonstrates strong adaptability. It is specially designed for iron materials, with an applicable wire diameter range covering 2mm-6mm (mild steel), which highly matches the common material requirements of stackable cup iron racks. The circle ranges corresponding to different wire diameters are even more professional: 2-2.5mm wire diameter can make circles with a diameter of 25-300mm, 3-4mm wire diameter is suitable for 30-400mm diameter circles, 4-5mm wire diameter covers 40-400mm diameter circles, and 6mm wire diameter corresponds to 55-400mm diameter circles. If it is necessary to make large circles with a diameter of more than 400mm, wires with a diameter of more than 3mm can meet the requirement. This refined parameter division ensures the accuracy and stability of the equipment when producing stackable cup iron racks of different specifications.

Efficient production is one of the core advantages of this equipment. Its production speed can reach 10-15 pieces per minute, and for products with an 80mm diameter, the speed can even be increased to 10-20 pieces per minute (the larger the diameter, the slower the speed), which is far higher than the processing efficiency of traditional manual work or a single device. This speed advantage comes from the equipment's strong power configuration: a 2.6KW/3000 rpm servo wire feeding motor works in coordination with a 1.0KW servo cutting motor, with a wire feeding speed of up to 35 meters per minute. The fast wire feeding and cutting actions greatly shorten the processing cycle of a single product, and can easily meet the needs of large-scale production.

Precision control is the key to ensuring the quality of stackable cup iron racks, and this equipment performs particularly well in this aspect. The perimeter tolerance is strictly controlled within ±0.2mm, the circle diameter tolerance is only 0.5mm, and the flatness is less than 0.5mm. Such high precision ensures that the produced iron rack circles are round, regular and uniform in size, avoiding assembly difficulties or product scrapping caused by size deviations. For products such as stackable cup iron racks that have high requirements for structural stability, precise size control directly improves the overall load-bearing capacity and service life of the product.

The welding performance is also a highlight of the equipment. A welding power of 50KVA combined with a 50% duty cycle can achieve a firm and reliable welding effect, ensuring the strength and overall consistency of the iron rack circle interface. During the welding process, the equipment is equipped with a cooling water system that continuously cools at a flow rate of 50L/min, avoiding the problem of reduced welding quality or equipment overheating caused by high temperatures, and ensuring the stability of long-term continuous production.

The operating conditions and structural design of the equipment also fully consider the actual needs of the production scenario. The input voltage adopts the industrially commonly used 380V, and the compressed air pressure needs to be maintained at 0.6MPa, which is convenient for connecting to the existing power system of the factory. The overall dimensions are 2400*1450*1500 , with a total weight of 800KG, and the floor area is moderate, which can not only meet the needs of workshop layout but also have sufficient stability.

In the production of stackable cup iron racks, the advantages of the circle making and welding integrated machine are obvious: it integrates processes such as circle making, cutting, and welding, reducing the time for process connection and manual intervention, and lowering human operation errors; the full servo control system ensures the precise synchronization of actions in each link, from wire feeding to forming and then to welding, which is completed automatically throughout the process, not only improving production efficiency but also reducing labor costs.

To sum up, the circle making and welding integrated machine, with its wide adaptation range, efficient production capacity, precise processing accuracy and stable operation performance, has become a powerful assistant in the production of stackable cup iron racks. It not only meets the industry's production needs for high quality and high output but also provides solid equipment support for enterprises in the fierce market competition, promoting the stackable cup iron rack production industry to move towards automation and refinement.