2D Frame Bending and Welding Integrated Machine: A High-Efficiency Tool for the Production of Countertop Storage, Shelving and Drainage Racks

In the field of producing countertop storage, shelving and drainage racks, a high-performance equipment is often the key to improving efficiency and ensuring quality. The 2D frame bending and welding integrated machine is such a high-efficiency device tailored for this industry. With its excellent parameter configuration and powerful functions, it has brought revolutionary changes to the production process.

In terms of basic parameters, this 2D frame bending and welding integrated machine shows extraordinary strength. It has a wide range of applicable wire materials, covering 3-8mm iron wires including round wires, flat wires and square wires, and is suitable for wires of any material. For the production of countertop storage, shelving and drainage racks mainly made of stainless steel, it is undoubtedly an excellent choice. Its wire diameter adaptation range perfectly matches the product material requirements, ensuring production compatibility and flexibility.

In terms of production efficiency, the equipment performs brilliantly. The production speed can reach 8-10 pieces per minute, and when taking a 200*200 square frame as a sample, the efficiency can reach 10-15 pieces per minute. Such a speed can greatly increase the production capacity of enterprises and meet the large market demand. The maximum wire feeding speed can reach 25m/min, and the maximum bending speed is about 100 revolutions per minute, with the angle within ±180°. The efficient wire feeding and bending speeds lay a solid foundation for the improvement of overall production efficiency.

The precision of the equipment is the core to ensure product quality. Both the bending precision and wire feeding precision of the 2D frame bending and welding integrated machine reach ±0.5mm. Such high precision can ensure that the produced countertop storage, shelving and drainage racks have accurate sizes and standard shapes, improving the overall quality and competitiveness of the products. The equipment can easily handle both complex bending shapes and precise size control.

In terms of structure and configuration, this equipment is also remarkable. It adopts a three-phase 380V + grounding wire electrical voltage. The servo motor power (domestic Hui Motor) is about 7.3kw, including 3.8kw for wire feeding, 1.5kw for bending, 1.0kw for the cutting motor, and 1.0kw for servo lifting. The powerful power system provides a strong guarantee for the stable operation of the equipment. There are 28 straightening wheels, made of national standard Cr12; there are 3 groups of wire feeding wheels, which are also made of national standard Cr12. After fine polishing, processing and heat treatment, their hardness reaches 58, with excellent wear resistance, effectively extending the service life of the equipment. The bending dies are all finely processed with high-quality materials SKD11/51, with a hardness of 62, ensuring the stability and precision of the bending process.

The equipment has a variety of motion controls. The mechanical actions are controlled by programs compiled by a microcomputer, which can realize a series of actions such as automatic feeding, automatic returning, straightening and cutting, and bending forming. Various shapes can be combined through up to 300 action settings. The inner mold can move down/up, the outer mold can move down/up, and it can also rotate 360° in clockwise and counterclockwise directions, which can meet the production needs of countertop storage, shelving and drainage racks of different styles and specifications.

The configuration of the welding module is also excellent. It is equipped with a 63KW welding transformer and 2 sets of manipulator clamps, ensuring the firmness and stability of welding and making the product structure more reliable. The collaborative work of the pneumatic system, servo system (Yaqi) and PLC (32-bit high-performance processor) further improves the automation level and operation precision of the equipment.

In terms of operation and storage, the equipment adopts a dual-system control of buttons + touch screen. The language system supports English/Chinese, and the system has upload and download functions, making the operation convenient and easy to understand. It has a powerful storage function, which can store 4000 groups of data infinitely, with 300 actions as one group, facilitating enterprises to manage and call the production programs of different products. The external dimension of the equipment is 240012501500 (mm), and the machine weight is 1100KG. It has a moderate floor area, which is convenient for layout and installation in the production workshop.

In addition, the equipment is also equipped with 9 cylinders and 5 solenoid valves, and the maximum bending control torque is about 125 Nm. These configurations further optimize the performance of the equipment, ensuring the coordination and precision of actions in all links.

To sum up, the 2D frame bending and welding integrated machine, with its wide applicability, high production efficiency, precise processing accuracy, high-quality structural configuration, and convenient operation and storage functions, has become the ideal choice for enterprises engaged in the production of countertop storage, shelving and drainage racks. It can not only significantly improve production efficiency and product quality but also help enterprises save costs and enhance market competitiveness, playing an irreplaceable and important role in the development of the industry.