Circle Bending and Butt Welding Integrated Machine: A High-Efficiency Equipment for Round Barbecue Grill Production

In the field of round barbecue grill production, the efficiency and precision of equipment directly affect product quality and enterprise production benefits. The circle bending and butt welding integrated machine, as a professional equipment specially designed for this industry, has become a core force in the barbecue grill production line with its excellent performance, bringing significant production advantages to enterprises.

In terms of production speed, the circle bending and butt welding integrated machine demonstrates strong efficiency. Taking a round barbecue grill with a diameter of 80 as an example, its production speed can reach 10-20 pieces per minute, which is fully capable of meeting the needs of medium and large-scale production. However, it should be noted that the production speed of the equipment is affected by the product diameter; the larger the diameter, the relatively slower the production speed. Even so, it still leads among equipment of the same type. For specific round barbecue grill production needs, its stable production speed of 10-15 pieces per minute can effectively ensure the continuous operation of the production line and reduce idle time.

In terms of application range, the equipment shows good versatility. It is suitable for iron wires with a diameter range of 2-6mm (low-carbon steel), which can meet the production requirements of round barbecue grills of different specifications. At the same time, it also covers a wide range of circle bending diameters, from 25mm to 550mm. However, it should be noted that wires with a diameter of more than 3mm can be bent into large circles of more than 400mm. Specifically, the corresponding circle diameter ranges for different wire diameters are as follows: for 2-2.5mm wire diameter, the circle diameter range is 25-300mm; for 3-4mm wire diameter, it is 30-400mm; for 4-5mm wire diameter, it is 40-400mm; and for 6mm wire diameter, it is 55-400mm. Such detailed division allows enterprises to find appropriate parameter settings when producing barbecue grills of different specifications, ensuring the forming effect of products.

Performance parameters are the key to measuring equipment quality, and the circle bending and butt welding integrated machine performs excellently in this aspect. The perimeter tolerance is controlled within ±0.2mm, the circle bending diameter tolerance is 0.5mm, and the flatness is less than 0.5mm. Such high precision ensures that the produced round barbecue grills have accurate sizes and regular shapes, greatly improving the consistency and aesthetics of the products. The wire feeding speed can reach 35 meters per minute, and the fast wire feeding capacity provides strong support for the efficient production of the equipment, reducing the time consumption in the wire conveying process.

In terms of power and energy configuration, the equipment also has a reasonable design. The servo wire feeding motor has a power of 2.6KW and a rotation speed of 3000 rpm (domestic), and the servo cutting motor has a power of 1.0KW (domestic). The stable power output ensures the smoothness and precision of the wire feeding and cutting processes. The input voltage is 380V, which conforms to the power standards of industrial production. The welding power is 50KVA with a duty cycle of 50%, and the strong welding capacity ensures the firmness of the barbecue grill interface, improving the service life of the product.

The operation of the equipment also depends on supporting auxiliary systems. The compressed air pressure needs to be maintained at 0.6MPa to provide sufficient power for the pneumatic components of the equipment and ensure the flexible execution of various actions. The cooling water flow is 50L/min, which can effectively take away the heat generated during the operation of the equipment, avoiding the impact of excessive temperature on the performance and service life of the equipment.

In terms of the equipment's shape and weight, its overall dimensions (length, width, height) are 240014501500, with a compact and reasonable structural design that does not occupy too much production space, facilitating layout and installation in the production workshop. The total weight of the equipment is 800KG, and the stable body ensures the stability of the equipment during high-speed operation, reducing the impact of vibration on production precision.

To sum up, the circle bending and butt welding integrated machine, with its efficient production speed, wide application range, precise performance parameters and reasonable structural design, has become an ideal choice for round barbecue grill manufacturers. It can not only improve production efficiency and reduce production costs but also ensure the stability of product quality, helping enterprises gain more advantages in market competition and achieve sustainable development.