Circle Making and Welding Integrated Machine: The Core of Precision Manufacturing for Iron Art Hanging Transparent Glass Test Tube Flower Stands

In the field of producing exquisite iron art hanging transparent glass test tube flower stands, the curvature of every circular ring and the welding of every joint are crucial to the product's aesthetics and safety. The circle making and welding integrated machine, with its excellent precision manufacturing capabilities, has become an indispensable core equipment in this industry. It not only meets the requirements for exquisite styling of flower stands but also ensures the efficiency and quality of mass production.

In terms of material and specification adaptation, this equipment highly matches the production needs of iron art flower stands. It is specially designed for iron materials, with an applicable wire diameter range covering 2-6mm (mild steel), which exactly matches the common bracket wire specifications of test tube flower stands. The circle ranges corresponding to different wire diameters show more ingenious design: 2-2.5mm wire diameter can make delicate rings of 25-300mm, suitable for hanging rings on the top of flower stands or small test tube fixing rings; 3-4mm wire diameter is suitable for 30-400mm ring diameter, which can be used as load-bearing rings of main brackets; 4-6mm wire diameter can create stable structural rings of 40-400mm, providing solid support for flower stands. If it is necessary to make large decorative rings with a diameter of more than 400mm, wire diameters above 3mm can meet the requirement. This flexible specification coverage gives more possibilities for flower stand design.

Precision is the lifeline of test tube flower stands, and the equipment's precision control is a benchmark in the industry. The perimeter tolerance is strictly controlled within ±0.2mm, the circle diameter tolerance is only 0.5mm, and the flatness is less than 0.5mm. Such precision ensures that each iron ring can fit perfectly — whether it is the balance and stability when hanging or the gap fit with glass test tubes, it can meet the design standards. For flower art products pursuing a sense of exquisiteness, this millimeter-level precision directly determines the product's grade and user experience.

In terms of production efficiency, the equipment also performs excellently. Taking the common 80mm diameter flower stand components as an example, the production speed can reach 10-20 pieces per minute, which can fully meet the delivery needs of bulk orders. This efficiency comes from the strong power configuration: a 2.6KW/3000 rpm servo wire feeding motor, combined with a wire feeding speed of 35 meters per minute, can quickly complete wire conveying; a 1.0KW servo cutting motor ensures a flat cut, preparing for subsequent welding. The full servo control system enables seamless connection of wire feeding, circle making and cutting links, greatly shortening the production cycle of a single component.

Welding quality is the key to ensuring the safety of flower stands. The equipment is equipped with a 50KVA welding power, combined with a 50% duty cycle, which can form a strong weld at the iron ring interface, capable of bearing the weight even when multiple glass test tubes are hung. During the welding process, the cooling water system with a flow rate of 50L/min continuously cools down, avoiding interface deformation or embrittlement caused by high temperature, and ensuring that the weld strength is consistent with the iron ring itself. This reliable welding performance fundamentally eliminates potential safety hazards during the use of flower stands.

The operation and layout design of the equipment also fully consider the needs of the production scenario. The 380V input voltage is compatible with the conventional power supply of factories, and the 0.6MPa compressed air pressure requirement is easy to meet. The external dimensions of 2400*1450*1500 and the total weight of 800KG not only ensure the stability of the equipment operation but also do not occupy too much workshop space, which is suitable for the site layout of small and medium-sized flower art production enterprises.

For products such as iron art hanging transparent glass test tube flower stands that integrate functionality and decoration, the value of the circle making and welding integrated machine lies not only in efficient production but also in its ability to accurately implement designers' ideas — whether it is a multi-layer nested ring structure or a curved special-shaped bracket, the equipment can perfectly present them through 300 action combination settings. At the same time, the equipment's high consistency production capacity ensures that the components of flower stands in the same batch are interchangeable, reducing after-sales maintenance costs.

To sum up, the circle making and welding integrated machine, with its precise manufacturing capabilities, efficient production speed and reliable welding quality, has become the core equipment in the production of iron art hanging transparent glass test tube flower stands. It not only improves the product's quality and safety but also enables the efficient transformation of creative designs into market products, providing solid support for the industrial production of the flower art industry.