3D Wire Turning and Forming Machine: An Intelligent Equipment Leading Innovation in Dish Drying Rack Production

In the field of modern household product manufacturing, dish drying racks, as essential kitchen tools, their quality and production efficiency directly affect the market competitiveness of enterprises. The emergence of the 3D Wire Turning and Forming Machine provides a core solution for large-scale, high-precision production of stainless steel dish drying racks. With its excellent performance parameters and intelligent design, it has become a key equipment for industrial upgrading.

This 3D Wire Turning and Forming Machine is tailor-made for the production scenario of dish drying racks. Its production speed reaches 6-8 pieces per minute, which can meet the continuous output requirements of medium-sized production lines while ensuring the quality of product forming. Aiming at the characteristics of stainless steel materials, the equipment has optimized the forming parameters and can easily handle raw materials with a wire diameter of 3-8mm. Whether it is the delicate grid of the drying rack or the thick supporting structure, it can achieve precise forming, providing sufficient space for diversified product design.

Stainless steel has become the preferred material for drying racks due to its corrosion resistance and high strength. The equipment perfectly solves the springback problem in the cold working process of stainless steel through precise pressure control and temperature adaptation design, ensuring the stable size of the formed product, and its service life is much longer than that of products made by traditional processes.

The power configuration of the equipment can be called an industry benchmark. It adopts a full set of Japanese Sanyo motors, and the power distribution of each core component is scientific and reasonable: both the external torsion motor and the internal torsion motor are 2.0KW, ensuring that the torsion angle of the wire in the three-dimensional space is precisely controllable; the 4.5KW wire feeding motor provides strong power, and cooperates with the 3.8KW automatic wire feeding frame motor to realize continuous and stable transportation of raw materials; the 2.7KW wire turning motor and 2.0KW cutter motor are respectively responsible for the steering adjustment and precise cutting of the wire, and the power connection of each link is smooth without power waste.

It is worth noting that the platform lifting link adopts a zero-power design, realizing energy-saving operation through mechanical counterweight. While controlling the total power at 16.2KW, it is matched with a 30KVA capacitance, which not only ensures the strong output of the equipment but also avoids the redundant consumption of electric power resources, reflecting the perfect balance between efficiency and energy saving.

In the field of precision manufacturing, precision is the core indicator to measure equipment performance. The wire feeding precision of this 3D Wire Turning and Forming Machine reaches ±0.1mm, which is equivalent to 1/5 of the diameter of a hair. This precision level ensures that the forming size error of each wire is controlled within a range invisible to the naked eye, making the mass-produced drying racks highly standardized.

The maximum wire feeding speed of 40 meters per minute and the finished product output speed of 6-8 pieces per minute form a scientific ratio, which not only avoids production interruption caused by lagging raw material transportation but also prevents wire accumulation and waste caused by too fast wire feeding. This precise speed coordination makes the entire production process run as precisely as clock gears, greatly reducing the defective rate.

The CNC wire forming special system equipped with the equipment is the core brain of intelligent production. Its powerful capacity of supporting 10,000 program storages means that enterprises can save all production parameters of on-sale and historical products with one click. When it is necessary to switch production varieties, there is no need for re debugging, and seamless production transfer can be realized only by calling the corresponding program, which greatly shortens the production preparation time.

The Chinese/English bilingual operation interface breaks the language barrier, enabling both operators of domestic production lines and overseas technicians to quickly master the equipment operation logic. The special control screen adopts a high-definition touch design, which converts complex mechanical actions into intuitive icon commands, so even novices can operate skillfully in a short time, reducing the training cost of enterprises.

In terms of electrical configuration, the equipment adopts a dual design of 380V access voltage and 220V machine operating voltage, which not only meets the power demand of high-power components but also ensures the safe and stable operation of the control system. The weight of the machine is 2200KG, which takes into account the stability of the equipment operation and the flexibility of workshop layout - the heavy machine body effectively absorbs the operation vibration, reducing noise and displacement; the reasonable size design enables it to be easily integrated into most standard production workshops without additional plant transformation.

From the perspective of production line layout, the positions of the equipment's inlet and outlet are optimized, which can be seamlessly connected with the conveying equipment of the previous and subsequent processes, laying the foundation for building a fully automatic production line, helping enterprises realize integrated production from raw materials to finished products, and greatly reducing the cost of manual intervention.

To sum up, this 3D Wire Turning and Forming Machine has completely changed the traditional production mode of dish drying racks with its efficient production capacity, precise forming control, intelligent operation design, and reliable operation performance. It is not only a production equipment but also a strategic equipment for enterprises to improve product quality, reduce production costs, and quickly respond to market demands, providing solid technical support for the intelligent upgrading of the stainless steel household products industry.