Circle Making and Butt Welding Machine: High-Efficiency Equipment for Hook Base Accessory Production

In the field of hook base accessory production, an efficient and precise production equipment is crucial for improving product quality and production efficiency. The circle making and butt welding machine, as a key equipment specially used in this industry, has become a powerful assistant in the production of hook base accessories with its excellent performance parameters and integrated design.

This circle making and butt welding machine demonstrates excellent efficiency in the production of hook base accessories. Its production speed can reach 10-15 pieces per minute, and when taking 80mm diameter as an example, the production speed can even reach 10-20 pieces per minute (it should be noted that the larger the diameter, the relatively slower the speed). It can meet the production needs of medium and high-scale production, providing a strong guarantee for enterprises to deliver orders quickly.

The equipment is optimized for the production of hook base accessories made of iron materials, and can handle low-carbon steel materials with a wire diameter of 2-6mm. Different wire diameters correspond to different circle-making diameter ranges: the circle-making diameter range for 2-2.5mm wire diameter is 25-300mm, 30-400mm for 3-4mm wire diameter, 40-400mm for 4-5mm wire diameter, and 55-400mm for 6mm wire diameter (only wire diameters above 3mm can make large circles above 400mm). It can flexibly adapt to the production of hook base accessories of various specifications.

This equipment is a 2-6 full-servo circle making and butt welding integrated machine with a reasonable power configuration. The servo wire feeding motor has a power of 2.6KW and a rotation speed of 3000 rpm (domestic), providing stable and strong power for wire feeding. The wire feeding speed can reach 35 meters per minute, ensuring that raw materials can enter the processing link quickly and continuously. The servo cutting motor has a power of 1.0KW (domestic), which can cut the wire precisely, ensuring the smooth progress of subsequent processing.

In terms of production precision, the equipment performs excellently. The perimeter tolerance is controlled within ±0.2mm, the circle-making diameter tolerance is 0.5mm, and the flatness is less than 0.5mm. Such high precision ensures that the produced hook base accessories have good dimensional consistency, can fit perfectly during assembly, and improve the overall quality of the product.

Welding is a key link in the production of hook base accessories. This equipment has a welding power of 50KVA, which can provide sufficient welding energy to ensure the firmness of the welded joint. The duty cycle is 50%, which can maintain stable welding performance during long-term production.

The operation of the equipment requires an input voltage of 380V, and also has certain requirements for compressed air pressure and cooling water flow, which are 0.6MPa and 50L/min respectively. These conditions provide necessary guarantees for the normal operation of the equipment, ensuring that the equipment can effectively dissipate heat while producing efficiently, thus extending its service life.

The external dimensions of the equipment (length * width * height) are 240014501500mm, and the total weight is 800KG. This specification design makes it have good flexibility in workshop layout, does not occupy too much space, and is convenient for enterprises to place it reasonably according to the production process.

To sum up, with its efficient production speed, precise processing parameters, reliable welding performance and reasonable adaptability, this circle making and butt welding machine has become an ideal equipment for improving production efficiency and product quality in the hook base accessory production industry, providing solid equipment support for the large-scale production of enterprises.