3D Wire Forming Machine: A Powerful Assistant in the Production of Outdoor Iron Wire Seat Frames

In the field of outdoor furniture, iron wire seats occupy an important position due to their sturdiness, durability and diverse shapes. As the core component, the production quality and efficiency of iron wire seat frames directly affect the overall quality and market competitiveness of products. The emergence of the 3D wire forming machine has brought a revolutionary breakthrough to the production of outdoor iron wire seat frames, becoming an indispensable high-efficiency production equipment in the industry.

In terms of production efficiency, this 3D wire forming machine has a stable production speed of 8-10 pieces per minute. Calculated based on an 8-hour working day, it can produce 3840-4800 outdoor iron wire seat frames a day. Such efficiency is more than enough to cope with the demand for large-volume orders. The market demand for outdoor furniture is often seasonal and sudden, and such efficient production capacity allows enterprises to quickly respond to market changes, supply products in a timely manner, and avoid missing business opportunities due to insufficient production capacity.

In terms of wire diameter, the equipment supports a range of 2-6mm, which fully covers the wire specifications commonly used for outdoor iron wire seat frames. Whether it is a small leisure iron wire seat frame or a large multi-seat iron wire seat frame, it can be accurately formed by this equipment. Enterprises do not need to equip multiple devices for products with different wire diameters, which greatly reduces equipment procurement costs, saves workshop floor space and improves space utilization.

As the core power source of the equipment, the performance of the motor system is crucial. The motor configuration of the 3D wire forming machine is scientific and reasonable. Both the external torsion motor and the internal torsion motor have a power of 1.5KW, which can provide strong and stable power for the torsion forming of iron wires, ensuring that the torsion parts of the seat frame have precise angles and firm structures, which can withstand various pressures in complex outdoor environments. The platform lifting motor and the overall lifting motor are each 1.0KW, which can flexibly adjust the height of the working platform according to production needs, facilitating operators to load and unload materials and maintain equipment. The wire feeding motor with a power of 2.7KW ensures the continuous and stable transportation of iron wires, avoiding the impact on production progress due to interrupted wire feeding. The 2.0KW wire rotating motor can flexibly control the direction of the iron wire, making the shape of the seat frame more diverse and meeting different design needs. The 1.0KW cutter motor can cut off the iron wire quickly and accurately, ensuring a flat and smooth cut and reducing subsequent grinding processes. All motors work together with a total power of only 10.7KW, which effectively reduces energy consumption while achieving efficient production, saving a lot of electricity costs for enterprises.

The maximum wire feeding speed reaches 40 meters per minute, combined with a wire feeding accuracy of 0.1±mm, which is a leader in the industry. Outdoor iron wire seat frames have high requirements for dimensional accuracy, and the level of wire feeding accuracy directly affects the assembly performance and overall quality of the product. Such high wire feeding accuracy ensures that the length error of each iron wire is controlled within a very small range, making the produced seat frames highly consistent in size, greatly reducing assembly difficulties and product scrap rates caused by dimensional deviations.

The equipment can support 10,000 programs, providing strong technical support for the diversified production of outdoor iron wire seat frames. The styles and shapes of outdoor iron wire seats are emerging one after another, and enterprises need to continuously launch new designs to attract consumers. With the support of these 10,000 programs, enterprises can store the production parameters of various styles of seat frames in the equipment. When it is necessary to produce new styles, only the corresponding program needs to be called without complex debugging, which greatly shortens the product changeover time and improves the utilization rate of the equipment.

The interface supports both Chinese and English, making it convenient for operators with different language backgrounds to use. For domestic operators, the Chinese interface is more easy to understand and allows them to get started quickly. In production scenarios involving foreign technicians, the English interface can ensure smooth communication, avoid operational errors caused by language barriers, and improve production safety and stability.

In terms of electrical parameters, the input voltage of the equipment is 380V, the operating voltage of the machine is 220V, and the capacitance is 20KVA, which meets the industrial power standards and can be stably connected to the factory's power supply system. During the operation of the equipment, the voltage fluctuation is small, which will not interfere with other electrical equipment in the workshop, ensuring the stable operation of the power system in the entire production workshop and reducing production losses caused by power outages or voltage instability.

The machine weighs 2000KG and has dimensions of 3.45M * 1.85M * 1.45M. Such weight makes the equipment more stable during operation, reduces errors caused by vibration, and ensures the production accuracy of products. The reasonable size design enables it to adapt to the layout requirements of most workshops, and it can be easily installed and placed whether it is a new workshop or an old workshop renovation.

The design of 18 straightening wheels can fully straighten the iron wire. It is inevitable that the iron wire will be bent and deformed during transportation and storage. After fine adjustment by 18 straightening wheels, the iron wire will become straight, laying a good foundation for the subsequent forming process, ensuring that the produced seat frame has a regular shape and smooth lines, and improving the overall aesthetics of the product.

The screw guide rail adopts the Taiwan HIWIN brand, which has reliable quality, high precision and strong wear resistance. It can ensure the smooth operation and accurate positioning of various moving parts of the equipment, further improving the production accuracy and service life of the equipment, and reducing equipment maintenance costs and downtime.

It is applicable to iron wires. The equipment has been specially optimized for the characteristics of iron wires, so that the iron wires can maintain good performance during the forming process. The produced seat frame has sufficient strength and toughness, can withstand the test of harsh outdoor environments such as wind, sun and rain, and prolongs the service life of the product.

The control panel, control system, system control board, format programming and CNC wire forming special system together constitute the control system of the equipment, which can be called the "brain" of the equipment. The control panel is easy and intuitive to operate, and operators can easily set various production parameters and monitor the operation status of the equipment through it. The control system coordinates the work between various components to ensure the stable operation of the equipment. The system control board is the processing center of control signals, ensuring the accurate execution of various instructions. The format programming function makes the preparation of production programs more flexible and efficient, and operators can quickly write corresponding production programs according to different product designs. The CNC wire forming special system provides precise control algorithms for the forming of iron wires, ensuring that each forming step is accurate and error-free, and the produced seat frames have high dimensional accuracy and good consistency.

To sum up, with its efficient production speed, wide applicability, precise control performance, stable operation status and rich functional configuration, the 3D wire forming machine has become an ideal equipment for the production of outdoor iron wire seat frames. It can not only help enterprises improve production efficiency, reduce production costs, but also enhance product quality and diversity, strengthen the competitiveness of enterprises in the market, and inject strong impetus into the sustainable development of enterprises.