2D bending machine: precision bending expert for the production of insulation steaming racks for rice cookers

In the manufacturing of insulation steaming racks for rice cookers, stable structure, precise dimensions, and efficient production are core requirements. The 2D bending machine, with its excellent automation performance, high-strength mold configuration, and flexible wire adaptability, has become an ideal equipment for the production of iron insulated steam racks, helping enterprises achieve efficient conversion from materials to finished products.

1、 Efficient production capacity: stable output of 8-10 units per minute
For the standardized production of insulation steaming racks for rice cookers, the 2D bending machine has achieved a high-speed processing capacity of 8-10 pieces per minute. Whether it is a circular base, supporting tripod or grid shaped steaming rack body, the equipment can complete the entire process of straightening, cutting, bending and other operations at a stable rhythm, significantly improving the efficiency of the production line. For kitchen appliance accessory enterprises with an annual output of hundreds of thousands of pieces, this speed can significantly shorten the delivery cycle, reduce labor costs, and is particularly suitable for large-scale mass production scenarios, providing strong support for enterprises to seize market opportunities.
2、 Full scene cable adaptation: 3-8mm iron wire and multi form cable compatible
The design of the insulation steaming rack for rice cookers often needs to balance strength and breathability, thus involving various iron wire forms such as circular wire, flat wire, square wire, etc. with a diameter of 3-8mm:
Round line: used to make the circular frame of the steaming rack, requiring precise roundness and no deformation after bending;
Flat/square lines: used to construct grid structures or support skeletons, ensuring the perpendicularity and flatness of right angle bends.
The 2D bending machine, through a high-precision wire feeding system and flexible mold design, perfectly adapts to different wire shapes, ensuring that regardless of the cross-section of the iron wire, stable forming accuracy can be maintained during straightening, feeding, and bending processes, avoiding processing defects caused by wire differences and providing infinite possibilities for diversified product design.

3、 Hardcore mold configuration: SKD11/51 material creates a durable "skeleton"
Bending molds are the core components that determine the accuracy of bending lines and the lifespan of equipment. The 2D bending machine adopts SKD11/51 high-quality mold steel, which has a hardness of 58-62 ° after precision machining and has three major advantages:
1. Super abrasion resistance: When the iron wire is bent, stress is concentrated, and ordinary molds are prone to wear, leading to a decrease in accuracy. However, SKD11/51 molds can withstand millions of high-strength bends and maintain sharp edges and precise angles even after long-term use, reducing the frequency of mold replacement and lowering maintenance costs;
2. High precision molding: The surface of the mold is polished, and the surface of the iron wire is minimally damaged during the bending process, ensuring that the finished product of the steaming rack is free of scratches and burrs, providing a high-quality substrate for subsequent surface treatment processes such as spraying and electroplating;
3. Impact toughness: When processing 8mm thick iron wire, the mold can stably withstand high bending force, avoid cracking or deformation, and ensure the safety and consistency of processing large wire diameter products.
4、 Intelligent control system: 300+action combinations achieve "full process automation"
The equipment is equipped with a microcomputer programming system, which achieves full process automation from raw materials to finished products through digital control:
1. 300+action settings, easy shaping of complex shapes
For the needs of multi-layer bending and multi angle combination of insulation steaming racks (such as the curvature bending of circular brackets and the 90 ° right angle bending of support feet), the equipment supports 300 action combination programming, which can accurately control every step of the bending machine's wire feeding length, bending angle, mold switching, etc. Simply input design parameters into the program to quickly generate exclusive processing programs, enabling "one click switching" of production for different specifications of steaming racks, especially suitable for multi model and small batch production scenarios.
2. Automatic feeding and returning, freeing up manpower and improving efficiency
Intelligent wire feeding system: The wire feeding wheel adopts national standard special polishing treatment, with a hardness of 58 °, a smooth and wear-resistant surface, and is driven by a servo motor to accurately control the wire feeding length (error ≤ 0.1mm), avoiding size deviation caused by manual feeding;
Fully automatic process: After the raw materials are put into production, the equipment automatically completes straightening, fixed length cutting, bending forming, and finished product return without manual intervention, reducing operational errors while improving worker safety (avoiding contact with high-speed moving parts).
3. Real time precision calibration, with a yield rate of over 99%
The built-in sensor monitors the bending angle and wire position in real time. If there is a deviation (such as bending rebound caused by fluctuations in iron wire hardness), the system automatically adjusts the bending pressure and mold position to ensure that the size and curvature of each steaming rack fully meet the design standards, and to prevent defective products such as "crooked racks" and "deformed racks" from the source.

5、 Industry Value: Redefining the Processing Standards for Iron Components
For rice cooker insulation steaming rack production enterprises, 2D bending machine is not only a processing equipment, but also a key engine to enhance competitiveness:
Quality Upgrade: High precision molds and intelligent control ensure the stability of the steaming rack structure, meet the load-bearing capacity standards, and remain deformation free during long-term use, meeting the strict safety certification requirements of the home appliance industry;
Cost optimization: Automated production reduces labor costs, molds have a long lifespan and lower losses, precise line delivery reduces waste, and overall production costs can be reduced by over 20%;
Design Empowerment: Supports mixed processing of round, flat, and square lines, helping enterprises develop lighter and more aesthetically pleasing steaming rack styles (such as hollow grids, curved support feet, etc.), and seize the mid to high end market.
The 2D bending machine, with its characteristics of "high speed, precision, and durability", has become the core equipment for the production of insulation steaming racks for rice cookers. It not only solves the problems of low efficiency, vulnerable molds, and poor wire adaptability of traditional bending equipment, but also achieves a leap from "extensive processing" to "precision manufacturing" through intelligent control and hard core mechanical configuration. In today's increasingly competitive kitchen appliance accessories industry, this equipment will help enterprises win the market with higher efficiency, lower cost, and better quality, becoming a benchmark solution in the field of wire processing.