2D bending machine+CAD: an intelligent bending solution for the production of desk lamp lampshades

In the field of lamp shade manufacturing, efficient, precise, and flexible bending equipment is the core support for achieving diversified product design and mass production. The 2D bending machine+CAD, with its integrated advantages of "digital design intelligent processing" and excellent automation performance, has become an ideal choice for the production of iron desk lamp shades.

1、 Efficient production capacity: stable output of 8-10 units per minute
In response to the standardized production requirements for desk lamp lampshades, the 2D bending machine has achieved a high-speed processing capacity of 8-10 pieces per minute. Whether it is a simple cylindrical lampshade frame or a complex curved or wavy structure, the equipment can complete bending and forming at a stable rhythm, significantly improving production line efficiency. For large-scale production enterprises, this speed not only meets the delivery needs of large orders, but also reduces downtime and manual intervention, lowers production costs per unit product, and enhances market competitiveness.
2、 Wide wire diameter adaptability: 3-8mm iron wire processing full coverage
The design of desk lamp lampshades often uses iron wires of different thicknesses depending on the style - delicate lines as thin as 3mm are used to create a sense of lightness, and sturdy wires as thick as 8mm are used to support large lampshades. The 2D bending machine supports the processing of iron materials with a diameter of 3-8mm. Through high-precision mechanical structure and power system, it ensures stable forming accuracy for different wire diameters during straightening, cutting, and bending processes, avoiding processing deformation or fracture problems caused by differences in wire diameters, and providing hardware support for diversified product design.
3、 Exclusive processing of iron materials: dual control of hardness and precision
Iron material has the characteristics of high strength and moderate toughness, and is a commonly used material for desk lamp shades. However, it also puts forward higher requirements for the bending force of processing equipment and the wear resistance of molds. The 2D bending machine has optimized its mechanical components based on the characteristics of iron materials
High strength bending components: using wear-resistant alloy steel molds that can withstand high stress during the bending of iron materials, ensuring long-term use without wear and maintaining processing accuracy;
Integrated straightening and cutting: Built in high-precision straightening wheel set, first straighten the bent iron wire, and then complete fixed length cutting through high-speed cutting blade, avoiding raw material waste and improving material utilization rate;
Surface protection design: Reduce scratches on the surface of the iron wire during feeding and bending processes, providing high-quality substrates for subsequent surface treatment processes such as spraying and electroplating.

4、 Intelligent control system: 300+action combinations achieve "what you think is what you get"
The equipment is equipped with a microcomputer programming system and CAD digital design module, which constructs an intelligent system for the entire process from design to production:
1. Seamless integration of CAD design
After completing the 3D modeling of the lampshade skeleton through CAD software, the design file can be directly imported into the equipment control system. The system automatically parses the bending angle, curvature, and size parameters in the model, generates a dedicated machining program, avoids errors and time-consuming manual programming, and achieves efficient conversion from "design to production".
2. Flexible production with 300+action settings
The device supports 300 action combination settings, which can accurately control every step of the bending machine - from automatic feeding, straightening, cutting, to multi angle bending and forming verification, each link can be freely programmed. Whether it is a single straight line bending or multiple complex curves (such as spiral and petal shaped lampshade skeletons), just adjust the action parameters in the program, you can quickly switch to produce products of different specifications, which perfectly fits the needs of small batch and multi variety production and large-scale customization.
3. Automated operation of the entire process
Automatic feeding and returning: Equipped with a servo motor-driven feeding mechanism, the feeding length of the iron wire is precisely controlled, without the need for manual feeding; After processing, the finished product automatically leaves the mold and enters the cutting track, reducing manual intervention and improving operational safety;
Real time accuracy calibration: The built-in sensor monitors the bending angle and size in real time. If there is a deviation, the system automatically adjusts the bending force and position to ensure consistency of each workpiece, and the product qualification rate can reach over 99%.

5、 Industry Value: The Leap from "Manufacturing" to "Intelligent Manufacturing"
For lamp shade manufacturers, the combination of 2D bending machine and CAD is not only a processing equipment, but also a key tool for digital transformation:
Empowering design innovation: supporting the processing of complex surfaces, allowing designers to break free from the limitations of traditional processing techniques and achieve more creative lampshade structures (such as artistic geometric hollows, streamlined curves, etc.);
Production efficiency upgrade: High speed automated production reduces labor costs, CAD programming significantly shortens sampling cycles, and helps enterprises quickly respond to market demand;
Stable and controllable quality: precise control of the entire process from raw material blending to finished product molding, avoiding human operation fluctuations, ensuring consistent quality of each batch of products, and enhancing brand reputation.
The 2D bending machine combined with CAD has become the core equipment for the production of iron desk lamp shades with its characteristics of "high speed, precision, and intelligence". It not only solves the problems of low efficiency, complex programming, and insufficient flexibility of traditional bending equipment, but also breaks down the barriers between design and manufacturing through digital technology, bringing a new production paradigm of "multiple varieties, small batches, and high quality" to the industry. In today's increasingly personalized demand for lighting products, this device will help enterprises gain a dual advantage in technology and efficiency in competition, ushering in a new era of intelligent bending line processing.