In-depth Demand Report | Disassembling 3d Wire Forming Machine

In the metal processing equipment market, 2D wire bending machines have been continuously selling well and have become the favorite of many manufacturing enterprises. Behind this phenomenon are their unparalleled advantages. Let's explore them in depth below.

Leading Precision, Quality AssuranceThe popular 2D wire bending machines are equipped with top - notch numerical control systems and precise sensors, enabling an astonishing bending angle accuracy of ±0.05° and a dimensional positioning accuracy of up to ±0.01mm. Such high precision ensures that every bent product can meet strict quality standards. Take the manufacturing of electronic precision components as an example. When producing tiny electronic connectors, the 2D wire bending machine can accurately bend extremely thin metal wires into the required complex shapes, meeting the strict requirements of the electronics industry for product miniaturization and high precision. This greatly reduces the defective product rate and saves a large amount of raw materials and rework costs for enterprises.

Efficient Operation, Productivity LeapIts efficient working mechanism is a key factor attracting many enterprises. The advanced drive system significantly increases the bending speed, capable of completing up to 100 precise bending operations per minute. At the same time, combined with automated loading and unloading devices, the time of manual intervention is reduced, enabling continuous production. In the large - scale production of automotive seat springs, the 2D wire bending machine can quickly convert metal wires into qualified spring components, greatly improving production efficiency. It meets the demand of the automotive manufacturing industry for large - scale and rapid supply of components, helping enterprises gain an edge in the fierce market competition.

High Flexibility, Suitable for Diverse NeedsThe 2D wire bending machine has strong flexibility and can easily meet various complex design requirements. Through simple programming by operators, the equipment can switch between multiple bending modes. Whether it is simple straight - line bending, right - angle bending, or complex spiral and S - shaped bending, it can be perfectly completed. Moreover, it can handle wires of various materials, from copper and aluminum wires with good toughness to stainless - steel wires and alloy steel wires with high strength, as well as wires of different diameter specifications. This wide applicability means that enterprises do not need to purchase multiple devices for processing different wire products, effectively reducing equipment procurement costs and production space occupation.

Stable and Reliable, Worry - free After - sales ServiceThe popular 2D wire bending machines adopt a sturdy and durable body design and high - quality components. After strict quality inspections and long - term stability tests, they can still maintain a stable working state in a high - intensity and long - term production environment. This reduces downtime caused by equipment failures and ensures the continuity of enterprise production. At the same time, the manufacturer also provides comprehensive after - sales service. A professional technical team is on standby at any time, able to quickly respond to and solve problems encountered by customers during use, escorting the normal production of enterprises.

In conclusion, the 2D wire bending machine stands out in the market due to its outstanding advantages in accuracy, efficiency, flexibility, and stability. It has become a powerful assistant for many manufacturing enterprises to enhance their competitiveness and expand their production scale. With the continuous development of the manufacturing industry, the 2D wire bending machine will surely play an important role in more fields and help the industry reach new heights.

In the field of metal processing, innovation and efficiency are the two wheels driving the industry forward. The 2D wire bending machine of Foshan Jinchun Machinery Equipment Co., Ltd. is like a shining new star. With its outstanding performance, it perfectly meets various metal wire processing needs, unfolds a new chapter of high-efficiency production for enterprises, and reshapes the industry's competitive landscape.


Stepping into Jinchun Machinery's R&D and production base, one can deeply feel the strong atmosphere of innovation. Since its establishment in 1998, Jinchun Machinery has always been dedicated to the research and development of welding technology and equipment manufacturing. Over the years, it has accumulated profound technical expertise. The 2D wire bending machine is the fruit of its long-term efforts. After countless technical breakthroughs and optimization upgrades, it has gradually evolved from its initial prototype into the highly efficient processing tool it is today.
I. The "Treasure Chest" of Metal Wire Processing

Jinchun Machinery's 2D wire bending machine can be regarded as the "treasure chest" in the field of metal wire processing, and its compatibility with processing materials is astonishing. It is not only proficient in handling stainless steel wires but also can easily deal with ordinary carbon steel wires. In actual production, when faced with various metal raw materials such as forged materials, metal wires for automatic lathes, bars, screws, and spindles, whether they are common steel materials or other metals like brass and iron, it can accurately "carve" them and transform them into various precision parts.

Take the home furnishings manufacturing industry as an example. When producing high-end stainless steel tableware, it is necessary to bend stainless steel wires into specific shapes. In the past, when traditional equipment was used, the processing efficiency was low. Moreover, when bending complex shapes, the metal wires were prone to breakage, resulting in a low qualified rate of finished products. The emergence of Jinchun Machinery's 2D wire bending machine has completely changed this situation. It can perform high-precision bending and shaping of metal wires of different materials and diameters according to the design drawings, greatly enriching the product styles and meeting the strong demand for personalized home furnishings in the market.

II. Outstanding Performance Driving High-Efficiency Production


Precision and Efficiency in the Cutting Process: The 2D wire bending machine performs remarkably well in cutting. Its equipped hydraulic cutting device, combined with a movable slide, has extremely high cutting stability. During the cutting process, the movements are smooth and precise, just like a highly skilled sculptor, without causing any damage to the appearance of the metal wire. This feature not only ensures the quality of subsequent processing but also avoids material waste caused by cutting defects, reduces production costs, and improves production efficiency.
The Intelligent "Brain" Controlling the Overall Situation: The CE standard electrical engineering control system is one of the core advantages of the 2D wire bending machine, acting like the intelligent "brain" of the equipment. It is not only safe and reliable, significantly reducing the equipment failure rate and ensuring the stability of the production process but also has powerful functionality. Operators can conveniently input processing instructions through the touch screen, and the equipment will respond quickly to achieve automated production, remarkably improving production efficiency. In complex metal wire processing tasks, this system can accurately control various parameters of the equipment to ensure processing accuracy and keep the product quality at a high standard at all times.
Multiple Models Adapted to Diverse Needs: To meet the diverse production needs of different customers, Jinchun Machinery has launched a variety of models of 2D wire bending machines, such as 2 - 6, 3 - 8, 5 - 9, 9 - 12, etc. These models differ in processing range, speed, power, etc. Take the 2 - 6 model as an example. It is suitable for processing ordinary carbon steel wires with a diameter of 2 - 6mm and stainless steel wires with a diameter of 2 - 4.5mm. The wire feeding speed can be flexibly adjusted between 7 - 35m/min, and the length deviation can be accurately controlled within 500mm ±0.5mm (add 0.5mm for every 500mm). Enterprises can select the most suitable model according to their own business characteristics, order scale, and product precision requirements to achieve the optimal allocation of resources and further improve production efficiency and economic benefits.

III. Short Delivery Period and High-Quality After-Sales Service as Safeguards

In a highly competitive market environment, time is the lifeline of enterprises. Jinchun Machinery is well aware of this and provides customers with services featuring a short delivery period. For orders shipped to the East Coast of the United States, 1 - 1 set of products can be delivered in only 15 days, enabling enterprises to quickly obtain the equipment and put it into production, thus seizing market opportunities. Enterprises no longer need to miss business opportunities due to the long equipment delivery cycle. They can flexibly adjust their production plans and quickly respond to market changes.

High-quality after-sales service is another significant advantage of Jinchun Machinery's 2D wire bending machine. In terms of product quality control, the enterprise has established a strict process. Samples are trial-produced before large-scale production, and a final inspection is carried out before shipment to ensure that each piece of equipment meets high-quality standards. If customers encounter problems during use, Jinchun Machinery provides 24-hour after-sales service. A professional team is always on standby, ready to respond quickly and solve problems, allowing enterprises to focus on production and operation without any worries.


With its excellent multi-material processing ability, outstanding performance, short delivery period, and high-quality after-sales service, Jinchun Machinery's 2D wire bending machine has become the ideal choice for metal processing enterprises. It is like a key to opening the door to high-efficiency production, helping enterprises race ahead in the metal processing field, create more value and glory, and lead the industry to a new height of development.

In the field of stove accessory manufacturing, with the intensification of market competition and the continuous improvement of consumers' quality requirements for products, the limitations of traditional production equipment in terms of efficiency, precision, and flexibility have become increasingly prominent. As an intelligent device integrating advanced technology and innovative design, the 2D Frame Bending and Butt-Welding All-in-One Machine is redefining the production standards of stove accessories with its breakthrough performance, becoming the core engine for industry upgrading and transformation.
I. Full-Dimensional Parameter Analysis of the Equipment
(1) Basic Performance Parameters

Equipment Name: 2D Frame Bending and Butt-Welding All-in-One Machine
Industry Positioning: Specialized in the stove accessory manufacturing industry, precisely adapting to the production needs of core accessories such as stove frames, support structures, and connecting components
Capacity Benchmark: Stable output efficiency of 8-10 pieces per minute, which is more than 300% higher than traditional manual production lines, with a daily capacity of 12,000-15,000 workpieces
Material Compatibility: Core adaptation to iron-based materials, compatible with low-carbon steel, stainless steel, and other iron alloy materials to meet the diverse requirements of stove accessories for strength and corrosion resistance
Wire Diameter Processing Range: Wide-range wire diameter processing capability of 3-8mm, covering the wire processing needs from fine parts to heavy structural parts
Wire Universality: Breakthrough realization of full-type coverage of round wires (diameter 3-8mm), flat wires (cross-sectional size 3×5mm-8×12mm), and square wires (side length 3-8mm), regardless of wire material, and can accurately process both metal wires and special alloy materials

II. Deconstruction of the Core Technical System
(1) Microcomputer Intelligent Control System

Control Center Architecture: Equipped with an industrial-grade PLC microcomputer control system, using modular programming design, supporting the RS-485 communication protocol, and seamlessly docking with the factory MES system to achieve real-time monitoring of production data and remote operation and maintenance
Program Editing Logic:

Features a graphical programming interface, allowing operators to set parameters such as bending angle (precision ±0.5°), bending radius (resolution 0.1mm), and feeding length (error ±0.2mm) through visual drag-and-drop modules
Built-in 300 groups of preset action libraries, including basic action units such as straight bending, arc bending, and multi-segment folding forming, which can generate complex spatial curved surface structures through combination


Dynamic Response Mechanism: Adopts a servo motor drive system with a positioning accuracy of ±0.05mm and a response time of <20ms, enabling precise start-stop and trajectory correction during high-speed movement

(2) Full-Process Automated Execution System

Intelligent Feeding Module:

Uses a dual-axis servo feeding mechanism equipped with a high-precision encoder (resolution 1μm) to achieve fixed-length conveying and tension control of wires
Integrates an automatic centering device that real-time detects wire offset through a vision sensor and automatically adjusts the feeding track position to ensure feeding accuracy


Precision Straightening and Cutting Unit:

Seven-roll straightening mechanism with an adjustable roll spacing range of 2-10mm, driven by a synchronous belt, straightening speed up to 15m/min, and straightness error <0.1mm/m
Hydraulic cutting system with carbide blades, cutting surface roughness Ra≤1.6μm, and cutting length tolerance ±0.3mm


Multi-Axis Linkage Bending and Forming System:

Adopts a three-axis linkage structure (X/Y/Z axes), with an X-axis stroke of 300mm, Y-axis stroke of 200mm, Z-axis stroke of 150mm, and positioning accuracy of ±0.02mm
Equipped with a replaceable bending mold library, supporting quick mold change (mold change time <5min). The molds are precision-machined by CNC, with a surface hardness of HRC58-62 and a service life of ≥500,000 times


Automatic Ejection and Sorting System:

Pneumatic ejection device with adjustable ejection speed (5-20m/min), equipped with an elastic buffer mechanism to avoid surface damage to workpieces
Vision sorting module that real-time detects workpiece size and shape through an industrial camera (resolution 2000×1500 pixels), automatically rejects unqualified products, and has a sorting accuracy rate of ≥99.5%



III. Scenario-Based Application Advantages
(1) Customized Production of Complex Structural Parts
In the field of high-end stove accessories, it is often necessary to produce complex frame structures with multiple bending angles and special-shaped cross-sections. Through the free combination of 300 groups of action settings, the equipment can achieve arbitrary combinations of dozens of basic bending forms such as "L-shaped→U-shaped→Ω-shaped→S-shaped", easily completing complex processes such as three-dimensional curved surface forming of oven door frames and multi-segment folding bending of gas stove brackets. For example, a stove support with 4 bending angles and 2 arc transitions customized by an enterprise required 3 devices and 4 processes to complete using traditional processes, but this equipment can form it in one clamping, increasing production efficiency by 50% and reducing the defect rate from 8% to 1.5%.
(2) Flexible Production of Multi-Variety and Small-Batch Products
In response to the rapid changes in market demand, the equipment supports the "one-click production mode switching" function. By calling preset process programs, it can complete mold replacement and parameter adjustment from round wire processing to flat wire processing within 10 minutes, achieving rapid switching of different product specifications. In an overseas order undertaken by a stove accessory manufacturer, which included 12 different wire types and 8 wire diameter specifications, the flexible production capability of this equipment shortened the order delivery cycle by 40% and increased the inventory turnover rate by 35%, effectively reducing the enterprise's production and operation costs.
(3) High Efficiency in Large-Scale Mass Production
In mass production scenarios, the equipment's stability and capacity advantages are particularly prominent. Take an enterprise with an annual output of 5 million stove frames as an example. After adopting this equipment, the daily capacity of a single production line increased from 3,000 pieces to 8,000 pieces, the number of operators decreased from 6 to 2, and labor costs were reduced by 66.7%. At the same time, the equipment's continuous operation capability (24-hour uninterrupted production) ensures rapid order delivery, and the enterprise's on-time delivery rate increased from 85% to 98%, significantly enhancing market competitiveness.
IV. Industry Value Innovation
(1) Quality Control Upgrade
Through the precise control of the microcomputer program and full-process automation, the equipment realizes closed-loop control of all processes from wire feeding to finished product forming. The high precision of straightening and cutting ensures the basic dimensional accuracy of workpieces, the high repeatability of multi-axis linkage bending ensures the consistency of batch products, and the vision inspection and sorting system eliminates the outflow of unqualified products from the source. According to third-party test data, the dimensional qualification rate of stove accessories produced by this equipment is ≥99.2%, and the surface defect rate is <0.3%, significantly improving the overall quality level of stove products.
(2) Production Mode Innovation
The intelligence and automation characteristics of the equipment have promoted the transformation of stove accessory production from "labor-intensive" to "technology-intensive". Operators do not need to have profound process experience and can complete the production of complex products through simple parameter setting, reducing dependence on skilled labor. At the same time, the deep integration of the equipment with the factory information system has laid the foundation for the realization of "digital workshops" and "smart factories". A pilot enterprise has improved production management efficiency by 30% and accelerated decision-making response speed by 40% through the introduction of this equipment and supporting MES system, initially building an intelligent production system.
(3) Green Manufacturing Practices
In terms of energy consumption control, the equipment uses a servo motor energy-saving drive system, reducing energy consumption by more than 40% compared with traditional hydraulic drive equipment. At the same time, automated production reduces manual intervention and raw material waste, increasing material utilization from 78% to 92%. In addition, the noise generated during equipment operation is <75dB, meeting environmental protection standards and helping enterprises achieve green production goals.
V. Future Development Prospects
With the deepening of Industry 4.0, the 2D Frame Bending and Butt-Welding All-in-One Machine will continue to upgrade towards intelligence, networking, and servitization. In the future, the equipment is expected to integrate AI algorithms to achieve autonomous optimization of process parameters and fault prediction; realize remote collaborative control of equipment through 5G technology to build cross-regional flexible production networks; and provide customers with personalized process solutions based on big data analysis to further enhance the equipment's added value and industry service capabilities.

At the critical moment of transformation and upgrading in the stove accessories industry, the 2D Frame Bending and Butt-Welding All-in-One Machine has become a must-have equipment for enterprises to enhance their core competitiveness with its leading technology, excellent performance, and broad development potential. It is not only a production device but also an important engine to promote the industry's development towards high-end and intelligent directions, leading the stove accessory manufacturing industry to a new development stage.

In the stainless steel wire mesh floor drain industry, high-efficiency and precise wire processing equipment serves as the core competitiveness for enhancing production capacity and product quality. As a leading intelligent wire bending equipment in the industry, the 2D wire bending machine has become an innovative choice in the stainless steel wire processing field, thanks to its automated control, multi-functional adaptability, and stable performance. This article will provide an in-depth analysis of the equipment's advantages, revealing how it helps enterprises achieve production capacity upgrades and technological breakthroughs.
I. Core Parameters: High-Performance Configuration Sets Industry Benchmarks
The 2D wire bending machine is tailor-made for the production of stainless steel wire mesh floor drains, with core parameters addressing industry pain points:


Production Efficiency: A stable output speed of 10-15 pieces per minute, which increases efficiency by 3-5 times compared to traditional manual bending, significantly shortening order delivery cycles.
Material Adaptability: Supports stainless steel round wires, flat wires, and square wires with a wire diameter of 2-6mm (compatible with wires of any material), meeting diverse product specification requirements.
Intelligent Control: Equipped with a microcomputer programming system, it can preset multiple bending programs. Through precise control of bending speed and action commands, it can form stainless steel wire mesh floor drain components of different models and specifications with one click, reducing manual debugging errors.

II. Five Core Advantages: Redefining Wire Processing Logic
1. Full-Process Automation, Freeing Labor Costs

Integrated design of automatic feeding + unloading + straightening + cutting + bending forming, requiring no manual intervention in the connection of each link. This reduces manual operation intensity and avoids material waste caused by human errors (scrap rate can be reduced to below 1%).
Example Scenario: Traditional processes require 3-4 people to collaborate in feeding, straightening, bending, and other processes, while the 2D wire bending machine only requires 1 person for monitoring, significantly saving labor costs.

2. Microcomputer Programming, Flexibly Handling Multi-Category Production

Preset parameters such as bending angle, radian, and size through a visual operation interface, and quickly switch between different product programs (supporting the storage of over 100 sets of process data). Model change and debugging can be completed within 3 minutes, especially suitable for small-batch customized orders and multi-specification mass production scenarios.
Application Case: After a stainless steel floor drain manufacturer introduced the equipment, the new product sampling cycle was shortened from 2 days to 4 hours, and the order response speed increased by 60%.

3. High-Precision Forming, Ensuring Product Consistency

Driven by a servo motor and using numerical control positioning technology, the bending precision can reach ±0.1mm, ensuring uniform dimensions and smooth radians for each wire mesh floor drain component, improving product yield (measured yield ≥98%), and reducing post-process trimming costs.
Technical Feature: The equipment has a built-in error compensation system that can automatically correct bending deviations caused by differences in wire hardness, ensuring stable product quality across different batches.

4. Multi-Functional Wire Adaptability, Expanding Production Boundaries

Not only suitable for stainless steel materials but also compatible with wires of any material such as iron wires, copper wires, and aluminum wires. One machine with multiple functions meets the diversified production needs of enterprises (such as simultaneously producing derivative products like kitchen filter screens and bathroom hangers).
Scenario Extension: An enterprise expanded its product line through the 2D wire bending machine, adding copper floor drain categories, and its revenue increased by 25% within half a year.

5. Low-Energy-Consumption Design, Greener and More Economical Production

Using energy-saving motors and an optimized transmission structure, the equipment's power consumption is 15% lower than that of similar products. Combined with an intelligent sleep mode, energy consumption approaches zero in non-working states, saving more than 30% of electricity costs in the long term.

III. Application Scenarios: Empowering the Entire Stainless Steel Processing Industry Chain
The 2D wire bending machine is widely applicable to:


Stainless Steel Wire Mesh Floor Drain Production: Precisely forming key components such as floor drain main wire meshes and edge trims, supporting various aperture and shape designs (such as round, square, and special-shaped floor drains).
Kitchen and Bathroom Hardware Accessories: Processing range hood filters, gas stove protective nets, etc., meeting the high-precision supporting needs of home appliance manufacturers.
Building Decoration Field: Producing staircase handrail decorative nets, balcony protective nets, etc., balancing aesthetics and structural strength.

IV. Return on Investment: Dual-Driven Short-Term Cost Reduction and Long-Term Growth

Short-Term Benefits: Calculated based on 8 hours of daily work, the equipment's monthly production capacity can reach 24,000-36,000 components, saving the salary costs of 2-3 workers compared to traditional processes (monthly savings of 15,000-20,000 yuan).
Long-Term Value: By improving product precision and delivery speed, it can attract mid-to-high-end customer orders (unit price increased by 20%-30%). At the same time, with flexible production capabilities, it can quickly respond to market trends and seize a differentiated competitive edge.


In the wave of intelligent upgrading in the stainless steel processing industry, the 2D wire bending machine, with its core characteristics of "automation, high precision, and multi-functionality," has become a key engine for enterprises to break through production capacity bottlenecks and enhance competitiveness. Whether for large-scale production or customized needs, this equipment can create greater value for you with its excellent performance — choosing the 2D wire bending machine means choosing a more efficient future.

In the increasingly fierce competition of the iron art photo frame industry, production efficiency and product quality have become the key for enterprises to gain a foothold in the market. The 3D wire forming machine, with its excellent performance, brings a new solution to the production of iron art photo frames and is an ideal device to help enterprises enhance their core competitiveness.

Efficient Production and a Leap in Production CapacityThe 3D wire forming machine has an astonishing production speed, capable of completing the forming of 6 to 8 iron art photo frame components per minute, greatly surpassing traditional production equipment. The efficient production rhythm can not only meet the demands of large-scale orders but also significantly shorten the delivery cycle, helping enterprises quickly respond to market changes and gain a head start in the market.

High-quality Material Selection and Ingenious CraftsmanshipThis device mainly uses iron as the processing material and is suitable for wires with a wire diameter of 3 to 8mm. Whether it is a delicate and compact mini photo frame or a magnificent large decorative photo frame, it can be precisely shaped by the 3D wire forming machine. The high-quality iron material is precisely processed by the device, and the formed photo frame components have a stable structure and smooth lines, fully demonstrating the unique aesthetic feeling and durability of the iron art process, laying a solid foundation for the production of high-quality iron art photo frames.

Intelligent Operation, Precision and EfficiencyThe 3D wire forming machine is equipped with an intuitive and convenient control screen, and the operation interface is simple and clear, allowing even new employees to quickly get up to speed. It uses the programming of the system control panel format, and users can flexibly set the processing parameters and programs according to different photo frame design requirements to achieve the production of diversified products.

More importantly, this device is equipped with a dedicated CNC wire forming system. This advanced control system is like the "intelligent brain" of the device, which can precisely control the bending and forming process of the wire, ensuring that each formed component meets the design standards with minimal dimensional errors. With the support of the CNC system, the 3D wire forming machine can transform complex design drawings into exquisite physical products. Whether it is a simple and modern geometric shape or a complicated and gorgeous retro pattern, it can be perfectly presented, providing unlimited possibilities for the creative design of iron art photo frames.

The 3D wire forming machine integrates efficient production, high-quality processing, and intelligent operation, and is a revolutionary device in the production field of iron art photo frames. Choosing the 3D wire forming machine means choosing higher production efficiency, better product quality, and stronger market competitiveness, injecting strong impetus into the long-term development of enterprises.