Loop Forming and Butt Welding Integrated Machine: An Efficient Solution for the Production of Anti-Tip Pot Brackets

In the production of gardening supplies, anti-tip pot brackets, as critical accessories ensuring the stability of flower pots, directly impact a company's market competitiveness through their production efficiency and product quality. The loop forming and butt welding integrated machine, with its combined loop forming and welding functions, along with its precise processing capabilities for iron wire materials, has become a core equipment for the production of anti-tip pot brackets. It effectively addresses the issues of low efficiency and poor accuracy in traditional production processes, injecting new momentum into the industry's development.

From an industry adaptability perspective, the loop forming and butt welding integrated machine perfectly meets the production needs of anti-tip pot brackets. The machine is specifically designed for low-carbon iron wires with diameters of 2-6mm, which are the common specifications for anti-tip pot brackets. Whether for lightweight brackets as thin as 2mm or heavy-duty brackets as thick as 6mm, the machine can handle them with ease. Additionally, the machine offers a loop diameter range of 25mm to 550mm, with detailed diameter intervals based on wire thickness:

• 2-2.5mm wire diameter corresponds to 25-300mm loop diameter

• 3-4mm wire diameter corresponds to 30-400mm loop diameter

• 4-5mm wire diameter corresponds to 40-400mm loop diameter

• 6mm wire diameter corresponds to 55-400mm loop diameter (loops larger than 400mm can be formed for wires above 3mm diameter)

This fully covers the production of anti-tip pot brackets of various sizes and load-bearing requirements, providing businesses with diverse processing options.

In terms of production efficiency, the loop forming and butt welding integrated machine demonstrates significant advantages. Taking an 80mm diameter anti-tip pot bracket (a common specification) as an example, the machine can produce 10-20 pieces per minute. Even for larger diameter brackets, the production speed remains stable at 10-15 pieces per minute, far exceeding the efficiency of traditional manual or separate equipment. This high performance is attributed to the machine's fully servo-driven design. The servo wire feeding motor has a power of 2.6KW and a speed of 3000 RPM, with a maximum wire feeding speed of 35 meters per minute, enabling fast and stable wire delivery while reducing waiting time. The servo cutting motor, with a power of 1.0KW, ensures precise wire cutting, preventing production rhythm disruptions due to cutting delays. The integrated loop forming and welding process eliminates intermediate transfer steps, significantly shortening the production cycle and enabling large-scale batch production for businesses.

Processing accuracy is a key indicator for measuring the quality of anti-tip pot brackets, and the loop forming and butt welding integrated machine excels in this aspect. The machine controls circumference tolerance within ±0.2mm, loop diameter tolerance at just 0.5mm, and flatness below 0.5mm, ensuring precise circle dimensions and standardized shapes for every bracket without issues such as deformation or misalignment after welding. This high-precision processing not only guarantees consistent appearance but also ensures load-bearing stability, effectively supporting flower pots and preventing tipping risks. For anti-tip pot brackets, accurate dimensions and good flatness are fundamental to their functionality, and the machine's high-precision performance perfectly meets this core requirement.

In terms of power and supporting systems, the loop forming and butt welding integrated machine is professionally and reliably configured. The welding power reaches 50KVA, enabling high-strength welding to ensure firm iron wire connections that are less prone to breakage, meeting the load-bearing requirements of anti-tip pot brackets. With a duty cycle of 50%, the machine supports long-term continuous production, adapting to high-intensity production rhythms. The machine requires a 380V input voltage to ensure stable power, and a compressed air pressure of 0.6MPa to provide sufficient power for pneumatic components, ensuring smooth loop forming and cutting actions. A cooling water flow rate of 50L/min is needed to effectively cool the welding components, preventing high temperatures from affecting equipment performance and welding quality, thereby extending the machine's service life.

Furthermore, the machine's fully servo-controlled design not only enhances production efficiency and accuracy but also improves operational stability and convenience. The servo motors respond quickly and run smoothly, allowing precise parameter adjustments based on production needs and reducing the probability of equipment failures. Compared to traditional equipment, the fully servo system has lower maintenance costs and easier Late maintenance , further reducing the total production costs for businesses.

In summary, the loop forming and butt welding integrated machine, with its strong adaptability, high production efficiency, precise processing accuracy, and reliable configuration, has become an ideal choice for manufacturers of anti-tip pot brackets. It not only helps businesses improve production efficiency and ensure product quality but also reduces production costs and enhances market competitiveness. The machine drives the anti-tip pot bracket production industry toward automation, high precision, and high efficiency, providing robust support for the development of the gardening supplies market.