2D Wire Bending Machine: An Efficient Enabling Equipment for the Production of Vertical Skewer Racks for Air Fryers

In the field of air fryer accessory production, vertical skewer racks serve as core components, whose production efficiency and precision directly impact the overall product delivery cycle. The 2D wire bending machine, with its precise bending technology and high automation performance, has become a key equipment for the production of such iron racks. It is perfectly suited for processing iron wire materials, providing strong technical support for air fryer accessory manufacturers.

From the perspective of core production parameters, the 2D wire bending machine demonstrates exceptional processing capabilities. For iron wires with a diameter of 2-6mm, commonly used in vertical skewer racks for air fryers, the machine can handle all types of wires, including round, flat, and square wires, breaking the limitations of traditional equipment regarding wire types. In terms of production speed, taking a 200*200 square frame (similar to the basic structure of a skewer rack) as an example, the machine can produce 20-25 pieces per minute, far exceeding the industry average. Even when processing complex shapes, the production speed remains stable at 10-15 pieces per minute, significantly shortening the batch production cycle.

The machine’s performance advantages are not only reflected in speed but also in processing precision and flexibility. Both bending accuracy and wire feeding accuracy can be controlled within ±0.5mm, ensuring consistent dimensions and standardized structures for every skewer rack, thereby avoiding assembly issues due to accessory errors. Additionally, the machine supports up to 300 action settings, allowing for the production of various models and specifications of skewer racks through different action combinations to meet market demands for diverse products. Its action direction control is highly flexible: the inner mold can move downward and upward, while the outer mold also features vertical movement capabilities. Coupled with 360° clockwise and counterclockwise rotation, it can easily achieve complex bending shapes, providing ample space for product design innovation.

In terms of power and control systems, the 2D wire bending machine is configured as an industry benchmark. The machine adopts a 3-axis design, equipped with Inovance servo motors, with a total power of approximately 5.2 kW (wire feeding servo: 1.8 kW, bending servo: 1.8 kW, cutter servo: 1.0 kW). This ensures stable and powerful power output, maintaining excellent performance even during prolonged high-intensity processing. The cutter motor boasts a cutting force of 86, enabling fast and precise cutting of iron wires without deformation or burrs. The control system utilizes Yaki servo systems, paired with a 32-bit high-performance processor, ensuring rapid response and precise calculations. The operation interface supports both Chinese and English language options and features both touchscreen and button controls, making it easy for operators to quickly adapt. The system also includes upload and download functions, allowing for easy storage and retrieval of production programs. With a data storage capacity of 4,000 sets, it fully meets the program management needs of large-scale production.

Furthermore, the machine’s structural design balances practicality and safety. Its reasonable layout facilitates placement and installation in production workshops, while its weight of 750 kg ensures operational stability. The pneumatic system is equipped with 4 cylinders and 3 solenoid valves, providing stable power for machine actions. Additionally, integrated functions such as automatic feeding, automatic retraction, straightening and cutting, and bending molding reduce the need for manual intervention, lowering labor costs and minimizing human errors, thereby further enhancing production efficiency and product qualification rates.

In terms of storage and maintenance, the machine’s design is equally thoughtful. Comprehensive storage functions ensure the safety of production data and programs, reducing production interruptions caused by program loss. The rational mechanical structure layout facilitates daily inspections and maintenance, extending the machine’s service life and reducing equipment operation and maintenance costs for enterprises.

In summary, the 2D wire bending machine, with its high production efficiency, precise processing accuracy, flexible shaping capabilities, and stable performance, has become an ideal equipment for the production of vertical skewer racks for air fryers. It not only helps enterprises improve production efficiency and ensure product quality but also adapts to diverse market demands, enabling enterprises to gain a competitive edge in the fierce market competition and driving the air fryer accessory production industry toward automation, high precision, and high efficiency.