High Efficiency and Intelligence, Integrated Forming - The 2D Frame Bending, Butt Welding + Fixed-length Cutting and Straightening Machine Empowers the Precision Intelligent Manufacturing of Tableware Lunch Box Racks

Core Values
Full-chain Integration: Straightening, fixed-length cutting, bending, and welding are completed in one process, eliminating the cost of multi-machine collaboration and increasing efficiency by 40%.
Military-grade Precision: The bending/wire feeding accuracy is ±0.5mm, suitable for a 500×500mm standard frame, and the consistency of finished products reaches 99%.
Super Compatibility: It fully covers iron wires (round wires/flat wires/square wires with a diameter of 2-6mm), and supports the rapid forming of complex special-shaped structures.
Intelligent Production: 32-bit PLC + touch control dual system, with a storage capacity of 4,000 groups of data, and one-click switching of production tasks for multiple specifications.

Analysis of Technical Highlights

1. Hardcore Power System
   Servo Drive: Eurui high-performance motor set (total power of 5.8kW), with seamless division of labor and no delay:
   Wire Feeding Motor: 2.3kW, with a speed of 90m/min, precisely matching the high-speed production rhythm
   Bending Motor: 1.5kW, 150 times/minute, ±180° bidirectional dynamic bending
   Cutter Motor: 1kW, instant cutting of iron wires without burrs
   Lifting Motor: 1.0kW, self-adaptive mold switching

Welding Module: 40kW high-power transformer + 2 sets of manipulator clamps, quick butt welding in 0.5 seconds, and the weld strength is comparable to that of the base metal.

High-wear-resistant Process Configuration
Straightening System: 8 groups of Cr12 wire feeding wheels (finely polished + hardness of 58°), 28 groups of 45# steel straightening wheels, strongly correcting the deformation of the wire.
Core of the Mold: SKD11/51 alloy mold (hardness of 62°), with an anti-wear service life of over 500,000 times, and multi-specification wire adaptation modules are standard.

Intelligent Control Center
Dual-control System: Yaqi 32-bit processor + touch-screen PLC, supporting the switch between Chinese and English, and free programming of 300 motions.
Data Interconnection: 4,000 groups of formulas are stored in the cloud, supporting the retrieval of historical parameters by scanning the code, and reducing the model change and debugging time to 3 minutes.
Safety Protection: 9 cylinders + 5 solenoid valves are linked for protection, automatically stopping and alarming in case of abnormal conditions, and real-time recording of production logs.

Overview of Performance Parameters
Key Indicators Parameter Details
Applicable Wires Iron round wires/flat wires/square wires (2-6mm)
Processing Size Maximum 500×500mm / Longest single side 50cm
Comprehensive Efficiency 15-20 pieces/minute (based on a 200×200 square frame)
Bending Torque Maximum 90 N·m, ±180° bidirectional forming without dead angles
Welding Strength 40kW high-frequency instant welding, penetration depth ≥1.2mm
Equipment Dimensions/Weight 2400×1250×1500mm / 1100kg (compact design)
Power Consumption Configuration Three-phase 380V + ground wire, total machine power of 5.8kW (energy-saving mode is optional)
Application Scenarios and Benefits
Main Products: Iron art products such as tableware lunch box racks, kitchen storage baskets, supermarket shelves, industrial storage frames, etc.
User Benefits:

Cost Reduction: Eliminating the outsourced welding process, reducing the single-piece processing cost by 35%;
Quality Improvement: Integrated forming reduces manual intervention, increasing the product yield rate to 98%;
Efficiency Increase: High-speed output of 1 piece every 15 seconds, with a daily production capacity exceeding 15,000 pieces;
Flexibility: Quickly switching the production of wires with a diameter of 2-6mm to handle small-batch customized orders.

Comparison of Industry Competitiveness
Function Traditional Equipment Advantages of This Machine
Process Flow Multi-machine segmented operation, time-consuming handling Automatic completion of straightening-cutting-bending-welding
Welding Quality Manual welding, poor consistency Precise butt welding by manipulator, uniform strength
Model Change Efficiency Mold adjustment takes 2-3 hours Touch screen to call parameters, quick switching in 3 minutes
Energy Consumption Ratio Total power of multiple machines ≥15kW Energy-saving mode of the integrated machine, reducing the comprehensive power consumption by 60%

The 2D frame bending, butt welding + fixed-length cutting and straightening machine redefines the production process of tableware metal racks with "precision intelligent manufacturing + industrial-grade reliability", provides cost-effective solutions for fields such as kitchenware hardware and supermarket storage, and helps enterprises seize the market opportunity!