Precision and Efficiency, Intelligent Upgrade – A Comprehensive Analysis of the Technology and Application of the 2D CNC Servo Wire Bending Machine with Chamfering
Core Advantages
High-precision CNC: Driven by three-axis servo systems (feeding, cutting, and forming), with computer closed-loop control to ensure the consistency of movements.
Intelligent Touch Operation: One-click switching between Chinese and English interfaces, graphical programming, and flexible and efficient parameter setting.
Multifunctional Chamfering Module: With an independent lifting and rotating design, it can accurately chamfer the wire ends and meet complex process requirements.
Safe and Efficient Production: Intelligent counting alarm + emergency stop protection, and self-checking of faults without interrupting continuous operation.
Product Highlights
- Three-servo Drive System with Powerful Performance
Power Configuration:
High-precision servo motors are used for all three axes of feeding, cutting, and forming, with a response speed of ≤ 0.1 seconds.
It supports high-speed continuous processing, has stable torque, and eliminates jams and error accumulation.
Control Precision:
With servo closed-loop feedback technology, the bending and forming precision is ± 0.1mm, and the cutting repeatability precision is ± 0.05mm. - Intelligent Touch Interface for Worry-free Operation
Human-Machine Interaction:
A 10-inch industrial-grade touch screen, which can be freely switched between Chinese and English, and supports gesture zooming and dragging for programming.
It has a built-in graphical programming template, and supports the one-click generation of complex paths such as straight lines, arcs, and multi-segment bending.
Data Management:
It can store 5,000 sets of process parameters, supports quick import/export via USB flash drive, and there is no need for repeated debugging during model change production.
3. Intelligent Counting Alarm for Controllable Production
Batch Management:
After setting the processing quantity, when the quantity is reached, an audible and visual alarm will be automatically triggered, and the equipment will continue to count for the next batch (optional pause/continuous mode).
Fault Protection:
In case of abnormal feeding, mold jamming, etc., the system will immediately stop the machine and prompt the fault code to ensure the safety of the equipment and personnel.
4. Multifunctional Chamfering Module for Process Upgrade
Technical Parameters:
The driving motor is a 1.5kW independent servo, with a lifting stroke of 0-50mm and a rotation angle of 0-360° for stepless adjustment.
Chamfering Range: By adjusting the position of the tool holder, it can meet the chamfering requirements of round wires with a diameter of 2-12mm and flat wires.
Flexible Control:
It supports the independent start and stop of the chamfering process, and can be integrated into the processing flow or used independently, saving subsequent processing time.
Overview of Technical Parameters
Item Parameter Details
Chamfering Function Lifting + rotating double actions, and the chamfering tool is adjustable in position
Chamfering Motor Power 1.5kW (driven by an independent servo)
Applicable Wire Range Round wire Φ2-12mm / Flat wire ≤ 15×5mm
Controller Configuration Industrial-grade 32-bit processor, 512MB memory
Alarm Mode Audible and visual warning + pop-up window on the screen + historical fault records
Application Scenarios and Industry Value
Typical Processing Categories:
Automotive seat frames, sunshade frames, special-shaped springs, pet cage grids
Bicycle/motorcycle parts, garden flower racks, bathroom hardware wire art products
Industry Competitiveness:
High Compatibility: One machine covers the forming and chamfering of multiple wire specifications, reducing equipment investment;
Doubled Efficiency: The servo linkage speed is increased by 30%, and the daily production capacity exceeds 20,000 pieces;
Quality Upgrade: Integration of chamfering and deburring, and the surface finish of the finished product reaches Ra1.6μm;
Intelligent Management and Control: Production data is visualized, and the failure rate is reduced by 60%.
The 2D CNC servo wire bending machine with chamfering takes "intelligent control + precision + safety" as the core, redefines the new standard for wire processing, provides a full-process solution for fields such as automotive parts and hardware manufacturing, and helps enterprises move towards intelligent and efficient production!
Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.