High Efficiency and All-round Capability, Precise and Intelligent Control - Technical Analysis and Product Highlights of the 2D Servo Bending, Cutting and Forming Machine

The 2D servo bending, cutting and forming machine is an intelligent device specially designed for the efficient processing of metal wires. It integrates functions such as bending, cutting, and chamfering, and is suitable for the high-precision forming requirements of various materials such as round wires, flat wires, and square wires. The device adopts a modular design, integrates high-performance servo drive and intelligent control system, supports quick mold change and complex motion programming, and is widely applicable to fields such as hardware products, furniture accessories, and automotive parts.

Core Configurations and Technical Highlights

High-strength Structural Design
Straightening System: 22 groups of Cr12 straightening wheels, with a heat treatment hardness of 58 degrees, ensuring the flatness of the wire.
Mold Material: The bending mold is made of SKD11/15 high-quality steel, with a fine machining hardness of 60 degrees, excellent wear resistance, and three sets of wire-specific molds are standard.
Wire Feeding Mechanism: 4 groups of Cr12 wire feeding wheel sets, with a hardness of 58 degrees, suitable for the requirements of high-speed wire feeding.

High-performance Servo Drive
Power Unit:
Bending Motor: 1.5kW (Eurui brand, precisely controls the angle within ±180°, with a maximum rotation speed of 300 revolutions per minute)
Wire Feeding Motor: 2.3kW (Eurui brand, the fastest wire feeding speed is 100m/min)
Cutter Motor: 1kW (Eurui brand, the cutting accuracy is ±0.5mm)
Pneumatic System: AirTAC cylinders and solenoid valves (more than 3 sets are standard), with sensitive response and strong stability.

Intelligent Control and Data Management
Control Module: Yaqi 32-bit high-performance processor, with a touch screen + button dual-operation mode, supporting the storage of 10,000 groups of data and the programming of 300 motions, and having the function of remote data upload/download.
Chamfering Module: Independently designed for lifting and rotating, driven by a 1.5kW motor, supporting separate start and stop, suitable for complex wire end processing.

Wide Compatibility and High-efficiency Production Capacity
Applicable Wires: Round wires (2-8mm), flat wires (4.5×12mm), semi-round wires (5×12mm), supporting all materials such as copper, iron, and stainless steel.
Processing Efficiency: 16-20 pieces per minute (taking a 200×200mm square frame as an example), with an accuracy of ±0.5mm.

Overview of Technical Parameters
Item Parameter Details
Power Supply Voltage Three-phase 380V + Ground Wire
Equipment Dimensions 2800×850×1500mm (Length×Width×Height)
Total Machine Weight ≥1200kg (Stable and Vibration-resistant Structure)
Data Storage Capacity 10,000 groups of programs + 300 motion instructions
Bending Accuracy/Wire Feeding Accuracy ±0.5mm (Dual-precision Guarantee)

Application Scenarios and Summary of Advantages

Industry Adaptability: Hardware processing, construction accessories, wire forming for home appliances, automotive parts manufacturing, etc.

Core Values:
High Precision: Servo closed-loop control technology ensures the consistency of forming;
High Efficiency: Multi-axis linkage for rapid processing, shortening the production cycle;
Strong Compatibility: Flexible mold replacement to cover the requirements of all specifications of wires;
Intelligence: Touch programming + cloud data management, reducing the operation threshold.

The 2D servo bending, cutting and forming machine redefines the processing standards of metal wires with its hardcore configurations and intelligent technologies, helping enterprises achieve cost reduction, efficiency improvement and flexible production!