2D Wire Bending Machine for Multi-Specification Hanger Rapid Forming (8-10 Pieces/Min Mass-Production Efficiency)
2025-06-12
1. Equipment Name
2D Wire Bending Machine (Dedicated Forming Equipment for Hangers)
2. Application Industry
Automated Production Line for Hangers (Suitable for Forming Hanger Main Bodies, Hooks, Support Components, etc.)
3. Equipment Positioning
A high-precision CNC wire bending equipment specially designed for 3-8mm iron wires, supporting 2D planar bending, cutting, and straightening of round/flat/square wires to meet the rapid mass-production needs of multi-specification hangers.
![2D Wire Bending Machine for Multi-Specification Hanger Rapid Forming (8-10 Pieces/Min Mass-Production Efficiency) 1]()
II. Core Technical Parameters
1. Processing Capacity Parameters
| Project | Technical Indicators |
|---|---|
| Production Speed | 8-10 pieces/min (standard hanger structure); 12-15 pieces/min (200×200mm square sample) |
| Wire Diameter Range | φ3mm~φ8mm (iron wires, round/flat/square wires) |
| Product Material | Iron-based alloys (low-carbon steel, galvanized iron, etc.) |
| Bending Precision | ±0.5mm (linear dimension)/±0.5° (bending angle) |
| Wire Feeding Precision | ±0.5mm |
| Storable Programs | 4000 sets (300 action combinations per set) |
| Max. Wire Feeding Speed | 22m/min (adjustable) |
| Max. Bending Speed | ~300 rotations/min (high-speed bending mode) |
2. Power & Electrical Configuration
| Project | Technical Parameters |
|---|---|
| Servo Motor Power | Wire feeding servo: 3.8kW; Bending servo: 1.5kW; Cutting servo: 1.0kW; Lifting servo: 1.0kW (Total 4-axis power ≈7.3kW, Domestic Orise Motors) |
| Input Voltage | Three-phase 380V + ground wire (AC 380V±10%, 50Hz) |
| Control Module Voltage | DC 24V (dedicated for control circuit) |
| Power Capacity | 15KVA (standard with filter voltage regulator) |
| Machine Weight | 850kg (including standard molds and accessories) |
| Dimensions | 2400mm×900mm×1650mm (L×W×H) |
3. Mechanical System Configuration
| Project | Technical Parameters |
|---|---|
| Straightening Wheels | 18 sets (national standard Cr12 material, surface polished and heat-treated, hardness 58-62°) |
| Bending Molds | Inner/outer molds: SKD11/51 fine processing, hardness 58-62° Movement: Up-down + 360° forward/reverse rotation |
| Wire Feeding Wheels | National standard special polishing treatment, hardness 58°, wear-resistant |
| Pneumatic Cylinder & Solenoid Valve | Airtac brand, response speed ≤0.1s |
| Guide Rails & Lead Screws | Domestic high-precision ground lead screws (accuracy class C7) |
III. Core System & Functional Features
1. CNC Control System
- Control Module: 32-bit high-performance processor, supporting multi-axis linkage control (X/Y linear motion + rotational axis angle control).
- Operation Interface: 7-inch touch screen + button dual-mode control panel, supporting Chinese/English bilingual switching and graphical programming interface.
- Programming Modes:
- Teach Programming: Record bending trajectories through manual teaching, automatically generating action sequences.
- Code Programming: Supports G-code import and direct conversion of CAD drawings (DXF format).
- Quick Call: Program grouping management, model change time ≤3 minutes.
- Core Functions:
- Integrated automation: feeding + straightening + cutting + bending.
- Bending angle range: ±180°, supporting multi-segment continuous bending.
- Fault diagnosis: Real-time monitoring of motor load, temperature, and position deviation, with automatic alarm and shutdown.
2. Mechanical Structure Advantages
- Mold Durability: SKD11 high-strength mold steel with heat treatment, service life exceeding 500,000 cycles.
- Wire Feeding System: Driven by high-precision servo motors with dual-wheel pressing structure to ensure no slippage or damage to wires.
- Straightening Unit: 18 sets of adjustable straightening wheels for precise straightening of different cross-section wires (straightness ≤0.2mm/m).
IV. Application Scope & Typical Uses
1. Applicable Wires
- Materials: Iron wires, galvanized wires, stainless steel wires (iron-based alloys).
- Shapes:
- Round wires: 3-8mm diameter
- Flat wires: cross-section ≤8mm×5mm
- Square wires: 3-6mm side length
- Typical Products:
- Hanger main bodies (U-shaped/triangular bending parts)
- Hanger hooks (arc bending + end forming)
- Support crossbars (multi-segment straight bending parts)
2. Industrial Value
- High Efficiency: Single-shift output of 4,000-5,000 pieces, 200% faster than traditional manual bending.
- Flexible Model Change: 4,000 sets of program storage for quick hanger model switching, adapting to diverse design needs.
- Stable Quality: ±0.5mm precision ensures batch product consistency, yield rate ≥99%.
- Cost Optimization: Fully automatic feeding and cutting reduce manual intervention and material waste, comprehensive energy consumption reduced by 30%.
V. Installation & Service
1. Installation Requirements
- Environmental Conditions: Temperature 0-40℃, humidity ≤85% (no condensation), ground load-bearing capacity ≥1500kg/㎡.
- Power Requirements: Independent three-phase 380V power supply, cable cross-sectional area ≥10mm², grounding resistance ≤4Ω.
- Space Requirements: 1.5m operation channel around the equipment, 2m maintenance space at the top.
For hanger-specific forming equipment process solutions or equipment trial videos, please contact us or leave a message for detailed information.
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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.
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Address: No.25 Sanle Road, Beijiao Town, Shunde district, Foshan City, Guangdong Province, People's Republic of China