2D Wire Bending Machine - Dedicated Equipment for High-Efficiency Forming of Vegetable Grilling Cages (10-15 Pieces/Min · 2-6mm Stainless Steel Wire Processing)

I. Equipment Overview

• Equipment Name: 2D Wire Bending Machine
  
• Application Industry: Automated production line for vegetable grilling cages (suitable for forming cage frames, mesh sheets, support components, etc.)
• Core Functions: A 4-axis CNC wire bending equipment specially designed for 2-6mm stainless steel wires, supporting integrated production of 2D planar bending, straightening, and cutting for round/flat/square wires to meet high-precision mass processing requirements of grilling cage mesh structures and frame reinforcements.
  

II. Core Technical Parameters

1. Processing Capacity Parameters

2. Power & Electrical Configuration

3. Mechanical System Configuration

III. Core System & Functional Features

1. CNC Control System

• Control Module: 32-bit high-performance processor, supporting X/Y axis linear motion + rotational axis linkage control to adapt to multi-segment bending requirements of grilling cage meshes.
• Operation Interface: 7-inch touch screen + button dual-mode control panel, supporting Chinese/English switching, with a graphical programming interface for direct import of grilling cage CAD drawings (DXF format).
• Programming Modes:
  • Teach Programming: Manually record bending trajectories to automatically generate action sequences.
  • Quick Model Change: Program grouping management, switching between different grilling cage mold specifications in ≤3 minutes.
• Core Functions: Fully automated process: feeding → straightening → cutting → bending, supporting multi-segment continuous bending within 180°, suitable for processing curved frames of grilling cages.

2. Mechanical Structure Advantages

• Stainless Steel Dedicated Molds: SKD11 material molds after heat treatment resist bending impact of stainless steel, with a service life of over 500,000 cycles, avoiding wire surface scratches that affect corrosion resistance.
• High-Rigidity Wire Feeding System: Dual-wheel pressing structure combined with Inovance servo motors ensures no slippage for 2-6mm stainless steel wires, suitable for high-precision processing of load-bearing components of grilling cages.

IV. Application Scope & Typical Uses

1. Applicable Wires

• Materials: 304/201 stainless steel wires, galvanized iron wires (iron-based alloys)
• Shapes:
  • Round wires: φ2-6mm
  • Flat wires: cross-section ≤6mm×4mm
  • Square wires: 2-5mm side length
• Typical Products:
  • Main frames of grilling cages (rectangular/circular borders)
  • Mesh support components (cross-shaped/well-shaped bending parts)
  • Hooks and reinforcements (L-shaped/U-shaped clasps)

2. Industrial Value

• High-Efficiency Mass Production: Single-shift output of 6,000-9,000 pieces, 300% more efficient than traditional manual bending, suitable for batch production of grilling cage export orders.
• Quality Assurance: ±0.5mm precision control ensures uniform grilling cage meshes to prevent food from falling; stainless steel processing has no burrs, meeting food contact safety standards.
• Cost Optimization: Fully automated process reduces 2-3 operators, servo system energy consumption is 25% lower than traditional equipment, and long-term use reduces comprehensive costs by 40%.
  

V. Mechanical Performance & Process Highlights

• Integrated Straightening and Cutting: 18 sets of straightening wheels eliminate internal stress of stainless steel wires, and the 08 cutting system ensures fixed-length cutting error ≤1mm with a waste rate <1%.
• 360° Rotating Bending: The outer mold can rotate forward/reverse, supporting one-time forming of circular frames of grilling cages without secondary welding, improving structural strength.
• Intelligent Diagnosis System: Real-time monitoring of motor temperature and air pressure values, automatic alarm for stainless steel wire jams or mold wear, reducing production accident risks.