2D Wire Bending Machine - Dedicated Equipment for High-Efficiency Forming of D-Type Buckle Handles (10-15 Pieces/Min · 2-6mm Iron Wire Processing)

I. Equipment Overview

• Equipment Name: 2D Wire Bending Machine
  
• Application Industry: Automated production line for D-type buckle handles (suitable for forming D-type buckle main bodies, connectors, reinforcements, etc.)
• Core Functions: A 4-axis CNC wire bending equipment specially designed for 2-6mm iron wires, supporting integrated production of 2D planar bending, straightening, and cutting for round/flat/square wires to meet high-precision mass processing requirements of D-type buckle handles.
  

II. Core Technical Parameters

1. Processing Capacity Parameters

2. Power & Electrical Configuration

3. Mechanical System Configuration

III. Core System & Functional Features

1. CNC Control System

• Control Module: 32-bit high-performance processor, supporting X/Y axis linear motion + rotational axis linkage control to adapt to the complex bending trajectory requirements of D-type buckle handles.
• Operation Interface: 7-inch touch screen + button dual-mode control panel, supporting Chinese/English switching, with a graphical programming interface for direct import of D-type buckle CAD drawings (DXF format).
• Programming Modes:
  • Teach Programming: Manually record bending trajectories to automatically generate action sequences.
  • Quick Model Change: Program grouping management, switching between different D-type buckle mold specifications in ≤3 minutes.
• Core Functions: Fully automated process: feeding → straightening → cutting → bending, supporting multi-segment continuous bending within 180°, suitable for processing ring-shaped and U-shaped structures of D-type buckles.

2. Mechanical Structure Advantages

• Iron Wire Dedicated Molds: SKD11 material molds after heat treatment resist bending impact of iron wires, with a service life of over 500,000 cycles, avoiding wire surface scratches that affect subsequent electroplating processes.
• High-Rigidity Wire Feeding System: Dual-wheel pressing structure combined with Inovance servo motors ensures no slippage for 2-6mm iron wires, suitable for high-precision processing of load-bearing components of D-type buckle handles.

IV. Application Scope & Typical Uses

1. Applicable Wires

• Materials: Low-carbon steel wires, galvanized iron wires (iron-based alloys)
• Shapes:
  • Round wires: φ2-6mm
  • Flat wires: cross-section ≤6mm×4mm
  • Square wires: 2-5mm side length
• Typical Products:
  • D-type buckle main bodies (ring-shaped/semi-ring structures)
  • Handle connectors (L-shaped/U-shaped bending parts)
  • Reinforcing clasps (cross-shaped/well-shaped supports)
    

2. Industrial Value

• High-Efficiency Mass Production: Single-shift output of 6,000-9,000 pieces, 300% more efficient than traditional manual bending, suitable for batch production of D-type buckles for furniture and luggage.
• Quality Assurance: ±0.5mm precision control ensures dimensional consistency of D-type buckles, with accurate bending angles to avoid jamming during assembly.
• Cost Optimization: Fully automated process reduces 2-3 operators, servo system energy consumption is 25% lower than traditional equipment, and long-term use reduces comprehensive costs by 40%.
  

  V. Mechanical Performance & Process Highlights

  • Integrated Straightening and Cutting: 18 sets of straightening wheels eliminate internal stress of iron wires, and the 08 cutting system ensures fixed-length cutting error ≤1mm with a waste rate <1%.
  • 360° Rotating Bending: The outer mold can rotate forward/reverse, supporting one-time forming of ring-shaped borders of D-type buckles without secondary welding, improving structural strength.
  • Intelligent Diagnosis System: Real-time monitoring of motor temperature and air pressure values, automatic alarm for iron wire jams or mold wear, reducing production accident risks.
  
  
  For process solutions or equipment trial videos of the dedicated high-efficiency forming equipment for D-type buckle handles, please contact us or leave a message for detailed information.