2D Wire Bending Machine: Expert in Efficient Intelligent Manufacturing of Shelves and Fruit Baskets

In the production field of shelves and fruit baskets, efficient and stable equipment is the key for enterprises to seize the market. The 2D wire bending machine, with its excellent performance parameters and advanced technical configurations, has become the ideal choice for iron wire forming processing, helping enterprises achieve production capacity leaps and quality upgrades.

Core Performance Parameters: The Perfect Integration of Efficiency and Precision

Breakthrough in Production Efficiency

• Production Speed: Reaching up to 10-15 pieces per minute, which improves efficiency by over 50% compared to traditional wire bending equipment. Calculated based on an 8-hour daily operation, a single device can produce 4,800-7,200 shelf or fruit basket components, meeting the fast delivery needs of large-scale orders. When producing 200*200 square frames, the efficiency can even reach 20-25 pieces per minute, giving enterprises a competitive edge in the market.

Material and Wire Diameter Adaptability

• Supports the processing of iron wires with a diameter of 2-6mm, covering various types such as round wires, flat wires, and square wires. It can easily form both the delicate arc edges of fruit baskets and the sturdy support structures of shelves. Meanwhile, the equipment has strong compatibility with wire materials, adapting to various iron wires, expanding the material selection range for enterprises, and reducing raw material costs.
  

Power and Transmission System: Stable and Reliable Performance Guarantee

Servo Motor Configuration

• Equipped with Inovance motors, with a total power of approximately 6.2kW:
  • The 2.4kW wire feeding servo motor ensures stable and smooth wire conveying, with a maximum wire feeding speed of 90m/min for rapid material supply.
  • The 1.8kW bending servo motor, combined with a maximum bending speed of 300 rpm, can precisely bend within a 180° angle range to meet complex shaping requirements.
  • The 1.0kW cutter servo and 1.0kW servo lifting motor ensure seamless cutting and forming actions, with all components working in coordination to guarantee efficient equipment operation.

4-Axis Linkage Technology

• Adopts a 4-axis linkage design, allowing the inner and outer molds to move up and down while supporting 360° clockwise and counterclockwise rotation. With a bending accuracy and wire feeding accuracy of ±0.5mm, it can precisely form even multi-segment bent and acutely angled shelf connectors, significantly reducing the defective rate and improving product consistency.

Intelligent Control System: Convenient and Flexible Production Experience

Program Storage and Operation

• Has a powerful storage function, capable of accommodating 4,000 groups of data, with each group containing 300 action commands. Enterprises can pre-enter production programs for different specifications of shelves and fruit baskets, call them with one click during production, and quickly switch product models to achieve "multi-variety, small-batch" flexible production.

Human-Machine Interaction Interface

• The control panel adopts a design combining touch screen and buttons, paired with a 32-bit high-performance processor for smooth and convenient operation. The system supports switching between English and Chinese, and has upload/download functions, facilitating program backup, remote debugging, and process optimization for enterprises. Operators can quickly get started with simple training, reducing labor costs.

Mechanical Structure and System Configuration: Durability and Efficiency Coexist

Appearance and Weight Design

• Occupies a small space, making it easy to layout in factory workshops. The whole machine weighs 880KG, with a solid body structure and high-quality steel, ensuring strong stability during operation and effectively reducing the impact of vibration on processing accuracy.

Pneumatic and Servo Systems

• The pneumatic system works in conjunction with the Yaqi servo system. One cylinder and one solenoid valve precisely control mechanical actions. Combined with the integrated process of automatic feeding, automatic unloading, straightening, cutting, and bending, it realizes fully automated production, reduces manual intervention, and improves production efficiency and safety.