The Intelligent Manufacturing Revolution of Kitchen Knife Racks: 2D Wire Bending Machine：8-10 Pieces/Min High-Speed Iron Wire Forming, ±0.5mm Precision Rebuilds Industry Capacity Standards!

In the field of kitchen knife rack production, efficiency and precision have always been the core indicators of enterprise competition. The 2D wire bending machine, with its excellent performance, breaks the shackles of traditional production. With the characteristics of high speed, precision, and intelligence, it has become a key equipment for industry upgrading and redefines the standards of intelligent manufacturing for kitchen knife racks.

I. [Production Capacity Surge: Filling a Box of Knife Racks in 8 Minutes, Easily Handling E-commerce Order Surges!]

• 8-10 Pieces/Min Standardized Mass Production: Improves efficiency by 300% compared to traditional manual bending. Taking a 200×200mm knife rack frame as an example, the ultimate capacity reaches 20-25 pieces/min. The 90m/min wire feeding speed, combined with a 300 rpm bending speed, realizes full-process automation from feeding to forming. Calculated based on a 10-hour work system, the daily capacity of a single device exceeds 12,000 pieces, meeting the daily sales needs of 3 Tmall TOP10 kitchenware stores.
• Inovance 6.2kW Servo 4-Axis Linkage: 2.4kW wire feeding servo + 1.8kW bending servo + 1.0kW cutter servo + 1.0kW lifting servo form a golden power combination. Test data shows that when processing 3mm flat iron wire, it runs without jamming for 8 consecutive hours, with energy consumption reduced by 42% compared to traditional hydraulic equipment. The average daily electricity cost is only 38 RMB (industrial electricity price: 0.85 RMB/kWh), and 1 person can operate 4 devices simultaneously, reducing labor costs by 65%.
  

II. [Micron-Level Precision: 0.5mm Error, Knife Rack Load-Bearing Exceeds National Standard by 50%!]

• Bending/Feeding Precision ±0.5mm: 加持 (Supported by) national standard Cr12 quenched cutters (hardness 58°) and SKD11/51 precision molds (hardness 58-62°), with no wear after 100,000 consecutive bends. A kitchenware testing agency report shows that the knife rack frames produced by the equipment can bear 15kg in load-bearing tests (national standard 10kg) and show no rust after 48 hours of salt spray testing, meeting the strict quality inspection standards of high-end brands such as IKEA and Zwilling.
• 3D Gearbox Dynamic Forming System: The inner mold floats 180° up and down + the outer mold rotates 360° clockwise and counterclockwise, supporting one-time forming of 32 knife rack structures such as L-shaped corners, U-shaped slots, and multi-layer hollowing. When producing Morphy Richards-style folding knife racks, traditional processes required 3 procedures + 2 manual calibrations, but now it can be completed with one key. The yield rate has increased from 75% to 98.7%, and the surface roughness Ra≤1.6μm, adapting to the mirror polishing needs of high-end kitchens.

III. [Flexible Intelligence: 4,000 Groups of Knife Rack Program Libraries, Faster Model Switching Than Changing Drawings!]

• One-Click Switch for 2-6mm Wire Diameter: Built-in with 156 knife rack specification programs (such as rotating knife racks, wall-mounted knife racks, drawer knife racks) from brands like Morphy Richards, Joyoung, and Zhang Xiaoquan. With 4,000 groups of production data storage (300 actions per group), specification switching can be completed in 5 minutes during production changeovers. A net red kitchenware factory's actual measurement shows that when undertaking 200 customized knife rack sample orders, the response speed increased by 8 times compared to traditional equipment, and the profit margin for small-batch orders increased by 40%.
• 32-Bit Intelligent Industrial Control System: Yaqi servo system paired with Chinese-English touch screens, supporting program cloud download and MES system docking. The equipment has a built-in "knife load-bearing self-adaptation" function. When detecting that the frame needs to bear more than 10kg of knives, it automatically adjusts the bending force, reducing annual return losses caused by insufficient load-bearing by 120,000 RMB.

IV. [Full-Scene Adaptation Solutions for Kitchen Knife Rack Production]

V. [Core Technology Breakdown: Hardcore Configurations Customized for Kitchen Knife Racks]

1. 3 Groups of Cr12 Polished Wire Feeding Wheels
   • Hardness 58°, after 1,000 hours of wear resistance testing, the wire feeding error is only 0.3mm. It is suitable for surface-treated materials such as galvanized iron wire and nickel-plated iron wire, with a coating peeling rate ≤0.5% at bending points (industry average 12%), ensuring the appearance 光洁度 (smoothness) of knife racks meets standards.
2. Servo Constant Force Cutter System
   • 1.0kW servo drive, the cutting force for 6mm iron wire reaches 8kN, and the cross-section perpendicularity ≤0.2mm. Compared with traditional pneumatic cutters, efficiency is increased by 50%, with no air cylinder leakage loss, especially suitable for the high-frequency cutting needs of kitchen knife racks.
3. Rapid Mold Replacement Structure
   • Adopts dovetail groove-type mold holders, and replacing a set of knife rack molds only takes 3 minutes. Combined with a 4,000-group program library, it realizes one-stop switching of "mold replacement + parameter adjustment", improving efficiency by 6 times compared to traditional bolt fixing methods.