Smart Manufacturing Pioneer: 2D Wire Bending Machine Reinvents Cup Lid Organizer Production Legend

In the production workshop of cup lid organizers, backlogged orders piled up like mountains, while the sluggish pace of traditional equipment left business owners in acute anxiety. At this critical juncture, the introduction of a 2D wire bending machine injected a "shot in the arm" into production, instantly breaking the deadlock and inaugurating a new era of high-efficiency manufacturing.

The 2D wire bending machine demonstrates extraordinary production efficiency, with a standard output of 8-10 pieces per minute. When producing 200×200 mm square frame samples, the efficiency surges to 20-25 pieces per minute—enabling output far exceeding traditional equipment within the same timeframe. Take a medium-sized cup lid organizer manufacturer as an example: previously, producing 50,000 pieces monthly required overtime, but with the 2D wire bending machine, the task is completed effortlessly, leaving ample time for quality inspection and product optimization. This significantly enhances delivery reliability, helps enterprises stand out in market competition, and secures more orders and cooperation opportunities.

Dubbed an "all-round performer," the 2D wire bending machine adapts to iron wires with a diameter of 2-6 mm, perfectly handling round wire, flat wire, square wire, common flat iron, and various other wire materials. From simple straight bending to complex arc and spiral shaping, it excels through sophisticated component configurations. The 28 bending molds, made of national standard Cr12 steel with a hardness of 58-62°, and 3 groups of Cr12 wire feeding wheels (polished, heat-treated, hardness 58°) ensure exceptional wear resistance. This guarantees stable operation during prolonged high-intensity use, producing cup lid organizer components with precise dimensions and smooth surfaces to elevate product quality and aesthetics.

Equipped with a 4-axis servo motor system (Inovance Motors, total power ~6.2 kW), the machine achieves fully automated precision control over the entire process—automatic feeding, unloading, straightening, cutting, and bending. Bending and wire feeding accuracy both reach ±0.5 mm, with angle precision controlled within 180°. The inner/outer molds enable downward/upward movement and 360° clockwise/counterclockwise rotation, ensuring millimeter-perfect bends. With a 4,000-group data storage capacity (300 actions/group), enterprises can quickly call up corresponding programs to switch between simple and complex product designs, meeting diversified market demands.

The 2D wire bending machine excels in operational experience, featuring an English/Chinese dual-language system, touch screen + button control module, and 32-bit high-performance processor with upload/download functions. The intuitive interface allows first-time operators to master operations quickly after minimal training. The pneumatic system (1 air cylinder + 1 solenoid valve) collaborates with the Yaqi servo system to ensure stable mechanical actions. Weighing 880 kg, its rational size and weight facilitate workshop layout and relocation, saving space and labor costs.

As a game-changer in the cup lid organizer production industry, the 2D wire bending machine—with its superior productivity, versatile processing capability, intelligent precision, and user-friendly design—is more than a production device. It serves as a vital assistant for enterprises to enhance competitiveness and achieve leapfrog development, bound to lead the industry toward a smarter, higher-quality future.