Triangular Bending Game-Changer! 2D Wire Bending Machine Reshapes High-Efficiency Precision Intelligent Manufacturing Paradigm

In the fierce competition of triangular bending industry, issues such as lagging production efficiency, insufficient precision control, and difficult product specification switching act as heavy shackles, restricting the development pace of enterprises. The powerful debut of the 2D wire bending machine, with its revolutionary technical configuration and exceptional performance, has broken the industry deadlock, becoming the core engine driving triangular bending production toward a new realm of efficiency, precision, and intelligence.

The 2D wire bending machine injects strong momentum into enterprise capacity improvement with its astonishing production efficiency. Its conventional production speed stabilizes at 8-10 pieces per minute, and when processing 200×200mm standard triangular frames, the efficiency reaches an amazing 20-25 pieces per minute—a several-fold leap compared to traditional equipment. Before introducing the 2D wire bending machine, a large warehousing equipment manufacturer could only meet 50% of the order demand for triangular support parts of storage shelves monthly, often facing the risk of customer urging and breach of contract. After adopting the 2D wire bending machine, production capacity directly quadrupled, not only easily coping with order peaks but also enabling advance inventory preparation, greatly enhancing the enterprise's voice in the market. Behind this lies the equipment's powerful power system—a 4-axis servo motor (Inovance Motors) with a total power of approximately 6.2kW, a 2.4kW wire-feeding servo precisely controlling the wire Conveying  rhythm, a 1.8kW bending servo quickly and stably locking the angle, coupled with a maximum wire-feeding speed of about 90m/min and a maximum bending speed of about 300rpm, making the production process smooth and efficient, with each triangular bending part efficiently produced.

The 2D wire bending machine is a "precision master" in terms of precision, the lifeline of triangular bending product quality. The 28 bending molds made of national standard Cr12, finely processed with SKD11/51, have a hardness as high as 58-62°, and the 3 groups of national standard Cr12 wire-feeding wheels with fine polishing treatment and a hardness of 58° lay a solid foundation for high-precision processing at the hardware level. In actual production, its bending precision and wire-feeding precision both reach the ultra-high level of ±0.5mm. Taking the processing of an equilateral triangular frame with a side length of 300mm as an example, the length difference of the three sides can be strictly controlled within 1mm, and the angle deviation is less than 0.5°. After a construction engineering company used the 2D wire bending machine to produce triangular connectors for construction scaffolding, the products passed the national quality inspection at one time, and the rejection rate dropped sharply from the original 12% to 0.8%, effectively reducing production costs and winning high customer trust.

The flexible production capability of the 2D wire bending machine provides solid support for enterprises to cope with diversified demands. It supports the processing of iron wires with a diameter of 2-6mm, easily handling round wire, flat wire, or square wire. From 2mm flat iron triangular brackets for shelves to 6mm round steel triangular trusses for construction, they can all be perfectly formed on this equipment. The equipment has a 4,000-group data storage function, with 300 actions as one group. Operators can quickly call the corresponding program by tapping the touch screen, realizing the rapid switching production of different specifications of triangular parts. Its inner and outer mold system with 360° clockwise and counterclockwise rotation can flexibly realize the processing of complex shapes such as right triangles, isosceles triangles, and arbitrary acute triangles. When producing triangular reinforcement parts for automobile components, the composite action of the inner mold moving downward and the outer mold moving upward can complete the precise forming of a 135° obtuse triangle within 12 seconds, with an efficiency nearly 4 times higher than that of traditional equipment.

The 2D wire bending machine fully demonstrates humanization and intelligence in operation and control. The "intelligent hub" composed of a 32-bit high-performance processor and Yaqi servo system, together with a Chinese/English dual-language system and a touch screen + button control module, makes the operation interface simple and easy to understand, and new employees can quickly get started after simple training. The system's upload and download functions facilitate technicians to optimize and upgrade programs according to production needs. The pneumatic system composed of 1 air cylinder and 1 solenoid valve closely cooperates with mechanical actions, precisely releasing the wire deformation stress during the triangular bending process, effectively avoiding frame deformation. Weighing 880KG, its reasonable design makes it flexible and convenient in workshop layout, and installation and debugging are easy and efficient.

With its excellent comprehensive performance, the 2D wire bending machine has become a well-deserved innovator in the triangular bending industry. It not only helps enterprises overcome production problems and enhance core competitiveness but also pushes the entire industry to a higher level. In the future, with the continuous development of intelligent manufacturing technology, the 2D wire bending machine will continue to empower triangular bending production and write more legends of high-efficiency and precision intelligent manufacturing.