Detailed Explanation of 3D Wire Turning Machine: A High-performance Intelligent Manufacturing Tool in Hook Production

In the increasingly competitive hook production industry, efficient and precise production equipment has become the key for enterprises to enhance competitiveness. The 3D wire turning machine, with its excellent performance, brings revolutionary breakthroughs to iron hook production and redefines industry production standards.

Overview of Core Equipment Parameters

Production Efficiency and Applicable Materials

• Production Speed: The high-efficiency output of 6-8 pieces per minute increases production capacity by about 30% compared to traditional equipment, meeting the fast delivery needs of large-scale orders, especially for high-intensity operations during the hook production peak season.
• Applicable Materials: Specifically designed for iron, it supports the processing of iron wires with a diameter of 2-6mm, easily handling both daily household small hooks and industrial heavy-duty hooks, providing a solid guarantee for enterprises to expand product types.

In-depth Analysis of Motor Power System

• The external and internal torsion motors both have a power of 1.5KW, enabling multi-angle and high-precision torsion of iron wires with strong power. Even for complex hook shapes, precise forming is ensured.
• The platform lifting motor and overall lifting motor have a power of 1.0KW. Combined with the precise transmission structure, they achieve smooth switching of the equipment at different working heights, facilitating wire loading/unloading and equipment debugging.
• The 2.7KW wire feeding motor and 2.0KW wire turning motor ensure smooth and stable wire conveying, avoiding problems such as jamming and tangling.
• With a total power output of 10.7KW, all motors work together to ensure the equipment remains efficient and stable under high-load operation.
  

Advantages of Wire Feeding and Precision Parameters

• Maximum Wire Feeding Speed: Reaching 40 meters per minute, far exceeding similar products, which greatly shortens the production time for single batches and improves equipment utilization.
• Wire Feeding Precision: Controlled within ±0.1mm, thanks to the high-precision sensors and closed-loop control system. During production, the system real-time monitors the wire position and speed, automatically calibrating immediately in case of deviations to ensure accurate conveying of each wire, thereby reducing the defective rate and saving production costs.

Highlights of Functional and System Configurations

Program and Language Support

• Program Capacity: Supporting up to 10,000 programs, equivalent to equipping the equipment with a huge "production database". Enterprises only need to pre-enter the production programs of different specifications of hooks into the system. When switching production tasks, they can be called with one key, eliminating the need for tedious manual debugging and significantly improving production flexibility and response speed.
• Language Support: The interface supports both Chinese and English, not only facilitating domestic operators but also removing language barriers for enterprises to expand into overseas markets and attract international talents, helping enterprises develop internationally.

Advanced Control System

• The equipment is equipped with a CNC wire forming dedicated system, which integrates cutting-edge numerical control technology and hook production processes.
• The control panel operation interface is simple and intuitive, allowing even novices to get started quickly.
• The control board uses high-performance chips and optimized algorithms to ensure rapid and stable command execution.
• Through format programming, operators can finely set parameters such as wire bending angle, number of twists, and forming size to meet diversified and personalized production needs. It can easily handle both mass production of standard hooks and small-batch processing of customized special hooks.

Detailed Explanation of Electrical and Installation Parameters

• Input Voltage: 380V, adapted to the industrial power supply environment, ensuring stable power supply when the equipment operates at high power.
• Operating Voltage: 220V, reducing equipment energy consumption and conforming to the concept of green production.
• Power Capacity: Reaching 20KVA, it can effectively cope with the high-current impact during equipment startup, reduce the impact on the power grid, and ensure safe equipment operation.

Physical Parameters and Quality Assurance

Equipment Physical Characteristics

• Machine Weight: 2000 kg. The stable body design with high-quality steel effectively reduces vibration during equipment operation, providing a solid foundation for high-precision production.
• Machine Size: 3.45M×1.85M×1.45M. The scientific space layout not only ensures compact installation and smooth operation of internal components but also facilitates reasonable placement in the factory workshop to improve space utilization.

Key Component Configuration

• Number of Straightening Wheels: Up to 18. Through multi-pass and progressive straightening technology, bent iron wires can be quickly corrected to an ideal state, ensuring the quality of subsequent forming.
• Lead Screw Guide Rail: Adopts Taiwan Hiwin brand. As a well-known industry component, its characteristics of high precision, high wear resistance, and long service life endow the equipment with stable transmission performance and long service life, reducing equipment maintenance frequency and costs.