2D Wire Bending Machine —— Efficient Forming Solution for Towel Rack Accessories

Equipment Core Parameters and Positioning

Equipment Name: 2D Wire Bending Machine
Industry Fit: Towel rack accessories (full-category processing of brackets, hooks, frames, round tubes, etc.)
Core Advantages: High-precision bending • Full wire compatibility • Automated production

Basic Performance Parameters

Technical Advantages Analysis

1. Universal Material Adaptation · Zero Tool Change High-Efficiency Production

• Wire Compatibility: Directly processes 2-6mm iron wires (round Φ2-6mm, flat 2×4mm-6×8mm, square 2×2mm-6×6mm) without changing core molds. One-click switching of wire types via touchscreen, with the machine automatically matching bending pressure and wire feeding speed to solve the pain point of frequent model changes for multi-shape wires.
• Mold Design: Standard equipped  3 sets of universal molds (right-angle mold, arc mold, cutting mold), supporting quick loading/unloading and meeting over 95% of conventional workpiece processing needs for towel rack accessories.

2. High-Speed Precision · Automated Production Closed Loop

• Full-Process Automation: Integrates five modules: "intelligent feeding → high-precision straightening → servo cutting → 4-axis bending → automatic unloading". Wire feeding speed up to 90m/min, bending speed 300 rotations/min, 180° right-angle forming time <0.5 seconds, reducing manual intervention and operational errors.
• Precision Assurance:
  • Bending precision ±0.5mm (repeat positioning error), wire feeding precision ±0.5mm (cumulative error), ensuring zero-tolerance consistency in batch production through 23-bit absolute encoders and closed-loop servo control;
  • Straightening mechanism with 7 groups of adjustable straightening wheels, wire straightness error <0.2mm/m, laying the foundation for high-precision bending.

3. Flexible Programming · Intelligent Interaction System

• Operation Interface: 10.4-inch Chinese-English touchscreen + physical button dual control, supporting program upload/download (USB/Ethernet). Built-in 4,000-group process database (each group stores 300 bending actions), model changeover time <3 minutes, quickly responding to multi-variety small-batch production needs.
• Programming Method: Graphical drag-and-drop programming, automatic generation of processing programs by drawing bending paths, compatible with STL 3D model import. Programming efficiency for complex workpieces increased by 60%, with novices able to operate independently after 2 hours of training.

4. Stable Durability · Low Maintenance Cost

• Power System: Inovance servo motor + Yaqi driver combination, torque fluctuation <±3%, response speed <5ms, supporting 24-hour continuous operation, motor lifespan >10,000 hours;
• Pneumatic System: Only 1 air cylinder + 1 solenoid valve (SMC brand), no complex hydraulic circuits. Routine maintenance only requires regular lubrication (3-month cycle). Fault alarm system real-time monitors 28 parameters such as air pressure and motor temperature, reducing unplanned downtime risks.
  

Application Scenarios and Typical Workpieces

Core Application Areas

• Towel Rack Accessory Manufacturers: Mass production of standard parts such as rectangular brackets (200×300mm), C-shaped hooks (135° bending angle), and round tube connectors (Φ25mm arc forming), with single-machine daily capacity exceeding 20,000 pieces.
• Hardware Processing Enterprises: Undertake iron wire bending parts for bathroom hardware, furniture hardware, etc., supporting custom sample development for special-shaped parts (e.g., arc brackets, multi-layer hooks), with quick switching of different product parameters via 4,000-group process storage.

Processing Capability Examples

Revolution Beyond Equipment: Reshaping Production Possibilities

Whether you are a large-scale manufacturer pursuing extreme efficiency or a customized processing enterprise needing flexibility, the 2D Wire Bending Machine can become your core tool for cost reduction, efficiency improvement, and market opportunity capture through its full-automatic closed-loop production chain.