Fan Guard Manufacturing Revolution | 2D Frame Bending & Welding All-in-One Machine - 8-10 Pieces/Min Fully Automatic Forming
2025-06-04
When traditional processes face three major pain points: low manual bending efficiency, poor welding precision, and slow model changeover, do you long for an intelligent device that can "automatically bend frames + precisely weld" iron wires? The 2D Frame Bending & Welding All-in-One Machine, tailor-made for 3-8mm iron wire fan guards, ushers in an era of "fully automatic intelligence" with three core advantages: 8-10 pieces/min high-speed production, ±0.5mm dual-precision control, and 4,000-program memory!
![Fan Guard Manufacturing Revolution | 2D Frame Bending & Welding All-in-One Machine - 8-10 Pieces/Min Fully Automatic Forming 1]()
Three Core Advantages - Solving Guard Production Challenges
① 8-10 Pieces/Min High-Speed Mass Production: Uninterrupted Orders in Peak Seasons
Golden Combination of Inovance Servo Motors
- 4.0KW wire feeding servo (max 25m/min) + 1.8KW bending servo (100 rotations/min) + dual 1.0KW cutter & lifting servos
- Three-power systems operate synchronously, achieving 60% efficiency improvement over traditional equipment. Stable production of 6,000-8,000 pieces per 8-hour shift.
- Full automatic process: feeding → straightening → cutting → bending → welding → unloading, reducing 3-4 operators and saving over ¥200,000 annually in labor costs.
Real Data: For a 200×200mm standard fan guard, the machine completes one cycle in 15 seconds—4x faster than manual labor—easily handling summer order peaks!
② ±0.5mm Dual-Precision Control: Flawless Guard Quality
32-Bit High-Performance PLC Control System
- Both wire feeding precision and bending angle precision reach ±0.5mm, ensuring no deviation in one-step forming for 3-8mm iron wires (round/flat/square).
- 9 precision air cylinders + 5 solenoid valves ensure stable welding pressure at 125 N·m, increasing solder joint strength by 30%.
- Automatic welding quality detection with alarm and shutdown for defects, achieving a pass rate of 99.5% and eliminating complaints about "cold soldering" or "deformation".
Industry Value: 50% improvement in guard hole uniformity reduces fan operation noise, helping brands pass CE, UL, and other international certifications!
③ 4,000-Program Memory + 3-Minute Changeover: Profitable Small Batches & Custom Orders
Flexible Production Black Technology
- Supports 4,000 program memories, compatible with 8"-30" fan guards of different specifications. Model changeover takes only 3 minutes.
- 360° forward/reverse rotating outer mold + vertical inner mold supports "round", "square", and "special-shaped" designs, cutting new sample development time from 2 days to 30 minutes.
- Chinese-English dual-system touchscreen + button control with data upload/download, allowing zero-experience workers to get proficient within 3 days.
Case Study: A fan manufacturer received an order for "Dyson-style ring guards", recalled the "spiral bending + precision welding" program, completed first-sample development in 2 hours, and mass-produced 5,000 pieces the same day—5 days faster than competitors!
Technical Specifications - Building a Benchmark for Guard Production
| Core Indicators | Parameter Details | Value for Guard Production |
|---|---|---|
| Applicable Wire | 3-8mm iron wire (all types compatible) | Covers 95% of fan guard materials, no frequent equipment changes needed |
| Drive System | Yaqi servo system + 9 precision cylinders | Low vibration/noise (≤75dB), 7.8KW total power (40% energy saving) |
| Welding Module | 63KW welding transformer + 2 robotic clamps | Firm and aesthetic solder joints, no secondary grinding, saving post-processing costs |
| Storage Capacity | 4,000-program memory (300 actions/group) | One-click recall of historical orders, 50% faster model changeover |
| Dimensions/Weight | 2600×1300×1650mm / 1,100KG | Compact design fits small/medium workshops, easy to move and debug |
| Control Interface | Touchscreen + button (Chinese-English) | Workers get proficient in 3 days, reducing training costs |
Diverse Application Scenarios - Meeting All Fan Guard Needs
① Standardized Mass Production
- Household Fan Guards: Produces 12"-16" standard round guards at 8-10 pieces/min with automatic material collection, achieving 15,000 pieces/day.
- Industrial Fan Guards: 8mm thick iron wire bent into reinforced square guards, ±0.5mm precision ensures perfect fit with motors.
② High-End Customization
- Air Purifier Guards: Flat wire bending + precision welding, smooth surface without burrs, compliant with FDA food-grade safety standards.
- Luxury Fan Guards: One-step forming of wave-shaped/diamond-shaped special designs, supports high-end surface treatments like 24K gold plating.
③ Cross-Industry Expansion
- Pet Fencing: Square wire bent into "safety grids", solder joints load-bearing ≥50kg, expanding into home hardware markets.
- Craft Frames: 3mm thin iron wire bent into photo/picture frames with mirror-level surface finish, replacing traditional wooden frames.
Thank you for witnessing this 'Fan Guard Production Revolution'! While traditional processes struggle with efficiency and precision, the 2D Frame Bending & Welding All-in-One Machine redefines industry standards through technology—8-10 pieces/min ultra-fast forming, ±0.5mm micron-level precision, and 4,000-program flexible production. This is not just equipment upgrading but your key to breaking through production bottlenecks and seizing market opportunities.
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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.
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Address: No.25 Sanle Road, Beijiao Town, Shunde district, Foshan City, Guangdong Province, People's Republic of China