2D Wire Bending Machine | High-Efficiency Forming Solution for Fish Landing Net Industry
2025-06-05
Core Highlights: Reconstructing Production Efficiency with Technology
![2D Wire Bending Machine | High-Efficiency Forming Solution for Fish Landing Net Industry 1]()
While traditional manual wire bending struggles with precision, this 2D wire bending machine has already utilized a servo power system to transform iron wires into standard fish landing net frames through 4-axis linkage — with a mass production speed of 10-15 pieces per minute and ±0.5mm bending/feeding accuracy, it turns "manual trial-and-error" into "one-click program forming". From 2mm thin iron wires to 6mm thick materials, it handles round/flat/square wires effortlessly. With a storage capacity for 4,000 sets of data, it accommodates full-series net specifications. For model changes, simply retrieve the program: the standardized process of 300 actions per set bids farewell to the era of "relying on master craftsmen's touch".
While traditional manual wire bending struggles with precision, this 2D wire bending machine has already utilized a servo power system to transform iron wires into standard fish landing net frames through 4-axis linkage — with a mass production speed of 10-15 pieces per minute and ±0.5mm bending/feeding accuracy, it turns "manual trial-and-error" into "one-click program forming". From 2mm thin iron wires to 6mm thick materials, it handles round/flat/square wires effortlessly. With a storage capacity for 4,000 sets of data, it accommodates full-series net specifications. For model changes, simply retrieve the program: the standardized process of 300 actions per set bids farewell to the era of "relying on master craftsmen's touch".
Hardcore Parameters: Industrial-Grade Capabilities
・Power System: Inovance servo motor combination (2.4kW feeding + 1.8kW bending + 1.0kW cutting + 1.0kW lifting), 6.2kW total power drives 360° clockwise/counterclockwise bending with precise 180° angle control. The 90m/min feeding speed + 300rpm bending rate enable "zero stutter forming" under the robotic arm.
・Application Range: Compatible with 2-6mm iron wires, from fine mesh skeletons to thickened handle rods. No core component replacement needed — switch wire types with one touch on the screen. The upper/lower movement of inner/outer molds stutter (cooperates with) the cutting motor to easily handle complex structures like curved borders and square brackets of fish landing nets.
• Precision & Efficiency: Taking 200*200mm square frames as an example, it produces 20-25 standard pieces per minute, boosting efficiency by over 300% compared to traditional manual bending. The ±0.5mm dual precision ensures seamless welding interfaces, reducing defect rates.
• Intelligent Control: 32-bit high-performance processor + Yaqi servo system supports Chinese-English bilingual operation. Programs can be uploaded/downloaded and stored. Novices can quickly replicate master craftsmen's "golden bending angles" via touchscreen buttons. The precise coordination of the pneumatic system and 1 solenoid valve ensures mechanical action response time < 0.1 seconds.
・Power System: Inovance servo motor combination (2.4kW feeding + 1.8kW bending + 1.0kW cutting + 1.0kW lifting), 6.2kW total power drives 360° clockwise/counterclockwise bending with precise 180° angle control. The 90m/min feeding speed + 300rpm bending rate enable "zero stutter forming" under the robotic arm.
・Application Range: Compatible with 2-6mm iron wires, from fine mesh skeletons to thickened handle rods. No core component replacement needed — switch wire types with one touch on the screen. The upper/lower movement of inner/outer molds stutter (cooperates with) the cutting motor to easily handle complex structures like curved borders and square brackets of fish landing nets.
• Precision & Efficiency: Taking 200*200mm square frames as an example, it produces 20-25 standard pieces per minute, boosting efficiency by over 300% compared to traditional manual bending. The ±0.5mm dual precision ensures seamless welding interfaces, reducing defect rates.
• Intelligent Control: 32-bit high-performance processor + Yaqi servo system supports Chinese-English bilingual operation. Programs can be uploaded/downloaded and stored. Novices can quickly replicate master craftsmen's "golden bending angles" via touchscreen buttons. The precise coordination of the pneumatic system and 1 solenoid valve ensures mechanical action response time < 0.1 seconds.
Scenario-based Advantages: Solving Key Pain Points in Fish Landing Net Production
・Multi-specification Mass Production: When stutter factories (fishing tackle factories) receive orders for different net types, no equipment readjustment is needed. The 4,000-set data storage acts as an "electronic mold library", enabling one-click switching for producing fine meshes for small fish to thickened frames for large fish, with 24-hour continuous operation without stutter (jams).
• Labor Cost Savings & Cost Reduction: Fully automated processes of feeding + unloading + straightening + cutting + bending — 1 machine replaces 3-5 skilled workers. The 880KG body occupies only 2.4m×0.9m, suitable for compact layouts in small-to-medium workshops.
• Quality Stability: The robotic arm executes actions according to programs, eliminating angle deviations caused by manual fatigue. Each bent wire maintains consistent curvature and length, synchronously improving efficiency in downstream welding processes, with a finished product qualification rate of over 99%.
・Multi-specification Mass Production: When stutter factories (fishing tackle factories) receive orders for different net types, no equipment readjustment is needed. The 4,000-set data storage acts as an "electronic mold library", enabling one-click switching for producing fine meshes for small fish to thickened frames for large fish, with 24-hour continuous operation without stutter (jams).
• Labor Cost Savings & Cost Reduction: Fully automated processes of feeding + unloading + straightening + cutting + bending — 1 machine replaces 3-5 skilled workers. The 880KG body occupies only 2.4m×0.9m, suitable for compact layouts in small-to-medium workshops.
• Quality Stability: The robotic arm executes actions according to programs, eliminating angle deviations caused by manual fatigue. Each bent wire maintains consistent curvature and length, synchronously improving efficiency in downstream welding processes, with a finished product qualification rate of over 99%.
Industrial Design: Durability in Details
The body is cast from high-strength steel (standard size 2400×900×1650mm), passing 1000-hour continuous operation tests without degradation. Bending molds use wear-resistant alloy materials, enduring 4,000 cycles of data usage. The fault warning system real-time monitors servo motor temperature and pressure, reducing downtime maintenance costs — from small fish landing net startups to large-scale fishing tackle enterprises, this machine serves as the "stabilizer" of production lines.
The body is cast from high-strength steel (standard size 2400×900×1650mm), passing 1000-hour continuous operation tests without degradation. Bending molds use wear-resistant alloy materials, enduring 4,000 cycles of data usage. The fault warning system real-time monitors servo motor temperature and pressure, reducing downtime maintenance costs — from small fish landing net startups to large-scale fishing tackle enterprises, this machine serves as the "stabilizer" of production lines.
Connect now and let the servo drive bend out high-efficiency production capacity — your next batch of fish landing net orders might just need the precise forming of this 2D wire bending machine.
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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.
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Address: No.25 Sanle Road, Beijiao Town, Shunde district, Foshan City, Guangdong Province, People's Republic of China