2D Wire Bending Machine: Intelligent Forming Solution for Seafood Transport Cages
2025-06-05
Core Positioning of the Equipment
![2D Wire Bending Machine: Intelligent Forming Solution for Seafood Transport Cages 1]()
Designed for automated production of seafood transport cages, this 4-axis high-precision equipment integrates feeding, straightening, cutting, and bending. It supports full-specification processing of 3-8mm iron wires (round/flat/square wires), achieving diversified forming of cage frames through 300 groups of motion combinations to meet packaging needs in seafood fishing, temporary breeding, and transportation scenarios.
![2D Wire Bending Machine: Intelligent Forming Solution for Seafood Transport Cages 2]()
Technical Parameters at a Glance
| Parameter Category | Specific Indicators |
|---|---|
| Production Efficiency | Standard capacity: 8-10 pieces/min High-efficiency mode: 12-15 pieces/min (tested with 200×200mm square frame) |
| Wire Processing | Material: Iron Wire diameter: 3-8mm Applicable types: Round/flat/square wires (universal for any material) |
| Power System | Total power: 7.8kW Servo configuration: 4.0kW feeding servo + 1.8kW bending servo + 1.0kW cutting servo + 1.0kW auxiliary servo |
| Mechanical Performance | Feeding speed: Max. 37m/min Max. bending speed: 300 rpm (180°) Movement direction: Up-down movement of inner/outer molds + 360° clockwise/counterclockwise rotation of outer mold |
| Precision Indicators | Bending precision: ±0.5mm Feeding precision: ±0.5mm |
| Equipment Specifications | Dimensions: 2400×900×1650mm Weight: 880KG |
| Intelligent Control | Operation interface: Touchscreen + buttons Language support: Chinese/English (with program upload/download) Storage: 4,000 groups of data (300 actions per group) |
Three-dimensional Technical Advantages
1. Efficiency Revolution: Full-process Automation
- Integrated automation of feeding-unloading-straightening-cutting-bending, with a single device producing over 3,000 pieces daily, boosting efficiency by 400% compared to traditional manual bending.
- 37m/min high-speed feeding + 300rpm bending speed enable continuous production of "loading-to-forming".
2. Precision Control: Industrial-grade Standards
- Coordinated control by 4-axis Yaqi servo system, with ±0.5mm precision ensuring tight interfaces of transport cage frames and a 30% increase in load-bearing capacity.
- 360° rotating bending technology achieves one-step forming of closed-loop cage structures, reducing welding procedures and material waste.
3. Flexible Production: One-click Model Switching
- Supports multi-specification wires like 08 iron wires, enabling mold switching for square/round/irregular cages within 10 minutes through 300 pre-set motion combinations.
- 4,000-group data storage allows quick recall of historical order parameters, adapting to small-batch and multi-variety production.
Scenario-based Value Realization
• Seafood Packaging Manufacturers
Taking the 200×200mm standard cage as an example, a single device can produce 12,000 pieces daily, reducing labor costs by 60% and controlling the defect rate within 0.8%, meeting mass supply demands of large seafood markets.
• Custom Processing Enterprises
With 3-8mm wire compatibility, it can produce reinforced transport cages (suitable for heavy seafood like king crabs) and partitioned temporary breeding cages, expanding high-value product portfolios.
Core of Intelligent Control
Equipped with a 32-bit high-performance processor + Chinese-English touch control system, supporting:
- Real-time production data monitoring (speed/precision/capacity statistics)
- Fault self-diagnosis and alarm (abnormality early warning for servo systems/pneumatic components)
- Remote program upgrading (parameter iteration via USB interface)
Schematic Diagram of Mechanical Action Principles
Microcomputer program presets bending trajectory → Feeding servo precisely feeds wire → 4-axis linkage executes bending + cutting → 360° rotating die head completes closed-loop forming, with no manual intervention throughout the process to ensure dimensional consistency of each product.
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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.
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