2D Frame Bending and Butt-Welding Integrated Machine —— An Efficient Production Solution for Sterilizer Compartment Shelves
2025-05-24
In an increasingly competitive sterilizer manufacturing industry, production efficiency and product quality have become key to enterprise success. Traditional production methods for sterilizer compartment shelves suffer from cumbersome processes, high labor dependency, and difficulty in ensuring precision, severely restricting business development. To address this, we proudly introduce the 2D Frame Bending and Butt-Welding Integrated Machine, tailor-made for sterilizer compartment shelf production. Leveraging intelligent and automated technologies, it reshapes production processes and brings a new revolution to the industry.
![2D Frame Bending and Butt-Welding Integrated Machine —— An Efficient Production Solution for Sterilizer Compartment Shelves 1]()
Basic Equipment Information
Equipment Name
The 2D Frame Bending and Butt-Welding Integrated Machine is a multifunctional core tool for producing sterilizer compartment shelves.
The 2D Frame Bending and Butt-Welding Integrated Machine is a multifunctional core tool for producing sterilizer compartment shelves.
Core Applications
Specialized in automated production of sterilizer compartment shelves, it efficiently processes both small household shelves and complex multi-layer shelves for commercial large sterilizers.
Production Efficiency
With an astonishing production speed of 10–15 pieces per minute, it meets large-scale production demands. Compared to traditional manual or semi-automatic equipment, Production capacity can be increased by 3–5 times. (production capacity can be increased by 3–5 times). For example, a sterilizer manufacturer produced only 3,000 shelves daily before adopting this machine. After implementation, daily capacity soared to 12,000–18,000 pieces, significantly shortening order delivery cycles and enhancing market responsiveness.
![2D Frame Bending and Butt-Welding Integrated Machine —— An Efficient Production Solution for Sterilizer Compartment Shelves 2]()
Processed Materials
Designed for iron materials, the machine achieves perfect bending and welding results through precise process parameter adjustments for various iron types, such as common carbon steel and stainless iron, ensuring finished products meet high standards.
Wire Diameter Range
Supports wire processing with a diameter of 3–8mm, accommodating multiple specifications. It flexibly handles both delicate shelf structures and robust frames for heavy loads, strongly supporting enterprises in expanding product lines.
Core Technologies for Intelligent Production
Microcomputer Program Control
Equipped with a leading intelligent programming system, the device uses a high-speed processor for powerful data processing. Operators only need to input product design parameters via the human-machine interface, and the system quickly generates corresponding processing programs. Preset programs precisely control bending movements and speeds for fully automated workflows, effortlessly completing simple linear bending to complex curve forming.
Notably, the machine supports over 300 action combinations, enabling rapid switching between production modes for different specifications. For example, when producing square shelves, it completes processing in one go by programming precise bending angles and sequences with welding. For round or irregular shapes, it easily achieves diverse bending forms (e.g., U-shaped, L-shaped, frame-shaped) by recombining actions, meeting customers’ customized needs.
Notably, the machine supports over 300 action combinations, enabling rapid switching between production modes for different specifications. For example, when producing square shelves, it completes processing in one go by programming precise bending angles and sequences with welding. For round or irregular shapes, it easily achieves diverse bending forms (e.g., U-shaped, L-shaped, frame-shaped) by recombining actions, meeting customers’ customized needs.
Integrated Full-Process Operation
- Automatic Feeding: Features a high-precision feeding mechanism driven by a servo motor, with advanced sensors monitoring wire position and tension in real time. It ensures stable wire transportation and precise positioning (feeding accuracy ±0.05mm), avoiding dimensional deviations caused by feeding errors.
- Automatic Ejection: After completion, the automatic ejection device swiftly activates, using pneumatic push rods and conveyors to smoothly transport finished shelves to designated locations. This reduces manual intervention, enhances production continuity, lowers labor intensity, and minimizes work-related injury risks from frequent workpiece handling.
- Straightening, Cutting + Bending Forming: Includes professional straightening modules and cutting devices. Wires are first corrected to an ideal straight state by multiple roller straightening mechanisms before processing. After straightening, high-precision cutting tools quickly cut wires to specified sizes, followed immediately by bending. The entire process ensures dimensional error ≤0.1mm, leading the industry in forming precision and guaranteeing high consistency with design requirements.
Welding and Clamping System Configuration
Dual Robotic Grippers
Equipped with two sets of high-rigidity robotic grippers made from high-strength alloy materials, offering strong clamping force and stability. Gripper opening/closing is precisely controlled by servo motors, automatically adjusting clamping force according to workpiece size and shape to securely fix workpieces without surface damage. During welding, dual grippers work in tandem to ensure no workpiece deviation, providing a solid foundation for high-quality welding. Whether for single-point or continuous welding, it ensures uniform and firm solder joints, enhancing overall product strength and aesthetics.
63KW Welding Transformer
The high-power 63KW welding transformer is one of the device’s core power sources. Using advanced inverter technology, it delivers stable output current and high waveform quality. Its strong power ensures sufficient welding penetration and firm solder joints, adapting to iron welding needs with a 50% higher efficiency than traditional processes. In practice, it quickly welds thick iron shelf components, with joint strength exceeding 90% of the base metal, effectively improving product durability and safety.
Equipment Advantages and Application Value
High Efficiency
With a stable output of 10–15 pieces per minute and 24-hour continuous operation, daily capacity reaches 12,000–18,000 pieces. This significantly reduces labor and time costs. For example, a medium-sized sterilizer manufacturer can save over 500,000 RMB in annual labor costs and achieve a projected annual profit increase of over 30% due to enhanced order fulfillment capabilities.
Flexible Customization
Through free combination of action programs, it quickly responds to customers’ personalized needs for shelf shapes and sizes. From order receipt to sample production, the shortest cycle is just one working day—80% shorter than traditional methods—helping enterprises gain a competitive edge.
Quality Assurance
Fully automated process control reduces human errors, ensuring high product consistency with a defect rate below 0.5%. The machine monitors process parameters in real time, alarming and auto-adjusting for anomalies to ensure compliance with strict industry quality standards. Third-party testing shows that shelves produced by this machine outperform industry averages in key indicators like load-bearing capacity and rust resistance.
User-Friendly Operation
Featuring a friendly touchscreen human-machine interface with a simple, intuitive design, it supports quick parameter setting and storage. Operators can save processing parameters for common products as templates for direct recall, eliminating reconfiguration. New operators can be trained in just 1–2 days, reducing personnel training costs and time.
![2D Frame Bending and Butt-Welding Integrated Machine —— An Efficient Production Solution for Sterilizer Compartment Shelves 3]()
Energy Saving and Environmental Protection
Designed for energy efficiency, it reduces power consumption while maintaining high performance, saving over 200 kWh per 10,000 shelves produced compared to similar equipment. With low noise and no pollution during operation, it meets national environmental standards and aids enterprises in sustainable development.
recommended for you
no data
Get in touch with us
Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.
Contact Us
Address: No.25 Sanle Road, Beijiao Town, Shunde district, Foshan City, Guangdong Province, People's Republic of China