What's the New Standard for Conveyor Mesh Belt Production? Jinchun’s 2D CNC Bender + Punching Machine Sets the Pace
In the age of industrial automation, conveyor mesh belts play a crucial role in material handling across manufacturing, logistics, and warehousing. Their production speed and precision directly affect downstream productivity.
To address long-standing pain points in this field, Jinchun Industrial Automation (Foshan, China) has launched an integrated 2D CNC wire bending machine with punching function — a breakthrough solution that enables “form–punch–form” automation in a single pass.
This article reveals how Jinchun’s innovation reshapes the conveyor mesh production process and unlocks new levels of efficiency for manufacturers worldwide.
Why Automate Conveyor Mesh Belt Production?
Traditional production lines for conveyor mesh belts are plagued by:
⏱ Manual, multi-step processes (straightening → bending → punching → welding)
❌ Inconsistencies due to operator error
🧩 Disconnected workflows with high downtime and misalignment risks
The result? Wasted time, poor yield rates, and limited scalability.
Jinchun’s fully automated line — developed by one of the most trusted small 2D CNC iron wire bending machine manufacturers — eliminates these inefficiencies by combining bending, forming, and punching in one intelligent, compact system.
How Does the Jinchun 2D Bending + Punching Machine Work?
🛠 1. One-Touch Automation: From Raw Wire to Finished Part
This closed-loop production line combines wire feeding, CNC bending, servo-driven punching, and automatic discharge — no manual intervention required.
✅ Precision Bending
Supports 2–6mm iron wire (cold/hot rolled)
±0.1mm accuracy per bend
Touchscreen input for bend angles and radius; servo arms follow digital paths in real-time
Ensures 100% geometry consistency across all mesh components
✅ Smart Punching
High-speed punching head driven by servo motor
Fully integrated with the bending process — no second operation required
Supports custom hole spacing, diameter, and angle
Vision system ensures exact alignment and eliminates punch defects
📍 Use Case: A conveyor system manufacturer in Taizhou, Jiangsu reduced production cycle time by 40% and eliminated misaligned or missing punch holes entirely.
🤖 2. Agile for Small Batches, Smart for Multi-Spec Orders
As the market shifts toward fragmented, custom orders, Jinchun's solution responds with flexibility-first design:
One-click program switching (no mold change required)
Supports multiple wire diameters and mesh patterns (e.g., 5–20mm grid spacing)
10-minute changeover vs. 2+ hours on traditional lines
Minimum production volume as low as 500 pcs
💡 Modular construction allows the punching module and forming dies to be easily swapped — ideal for both high-volume and prototype orders.
⚡ 3. Speed + Accuracy = 5× Output and Lower Labor Cost
In a real-world implementation, the system achieved:
8–10 pcs/min output
3,800–4,800 units/shift (8 hours)
5× faster than manual production lines
Core productivity advantages:
Feature Result
🧑💻 Unmanned Operation One operator monitors 2+ machines; labor cost down 70%
🔁 No Process Delay Punching & bending occur simultaneously — no wait time between steps
🎯 Real-Time Quality Onboard sensors track pressure/displacement; 0.3% defect rate (vs. 1.5%)
📈 A Taizhou client reported 3 major six-figure contracts signed within 3 months of commissioning this system. ROI projection: <12 months.
🔒 4. Built for Durability, Designed for Traceability
Every Jinchun machine is engineered with long-term reliability in mind:
🔩 Heat-treated bending molds (optimized for iron) reduce fatigue and extend tool life by 2×
⚠️ Overload protection system detects tension or torque anomalies and halts operation to prevent damage
📊 Data traceability module logs every batch with production parameters, operator logs, and inspection reports — critical for regulated industries like food or pharma
Conclusion: A New Era for Conveyor Mesh Manufacturing
From material feeding to punching and shaping, Jinchun’s 2D wire bender and punching combo brings you:
✅ Full-cycle automation
✅ Unmatched precision (±0.2mm punching accuracy)
✅ Flexible, scalable production — even for small-batch, high-mix orders
At just 3kW power draw, and with a footprint of 3.2m × 1.8m × 1.5m, it offers the perfect balance of performance and compact efficiency — priced competitively for small and mid-sized manufacturers.
📞 Want to see it in action?
Book a live demo or request a personalized quote via the Jinchun Automation website.
Join the shift to smart, automated mesh production — and unlock your factory’s full potential.
📊 Technical Snapshot
| Specification | Value |
|---|---|
| Material Type | Iron (cold/hot rolled) |
| Wire Diameter Range | 2–6 mm |
| Production Speed | 8–10 pcs/min |
| Punching Accuracy | ±0.2 mm |
| Total Power | 3 KW |
| Machine Dimensions | 3.2m × 1.8m × 1.5m |
Jinchun Industrial — Making Automation Simpler. Making Manufacturing Smarter.
Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.