What's the Smartest Way to Automate Cabinet Drawer Basket Production? Jinchun’s 4-in-1 Machine Solution Explained

In the age of booming demand for custom cabinetry and space-saving home solutions, cabinet drawer baskets have become an indispensable hardware component. But in this high-volume, high-precision market, how do manufacturers stay ahead?

Jinchun Industrial Automation presents a fully integrated, intelligent manufacturing solution combining four core machines:

✅ Wire Straightening Machine

✅ 2D CNC Wire Bending Machine

✅ AC Welding Machine

✅ Deburring Machine

Together, these machines form a high-performance, seamless production line — from raw wire to finished basket — helping manufacturers achieve higher efficiency, precision, and flexibility.

Why Is Automation Critical for Cabinet Basket Manufacturing?
Traditional drawer basket production relies heavily on manual labor or semi-automated lines, leading to:

❌ Inconsistent accuracy and fitting tolerance

❌ Low throughput that can't meet mass-market orders

❌ High labor and material waste due to repetitive setups and poor tooling

Jinchun’s automated solution was developed precisely to address these issues using advanced hardware, servo-controlled systems, and modular design. Trusted among small 2D CNC iron wire bending machine manufacturers, Jinchun builds scalable systems suitable for ring making, forming, and welding wire products with unmatched precision.

How Does the Four-Machine Solution Work? A Step-by-Step Look
🔧 1. Wire Straightening: Laying the Foundation for Quality
Production starts with the wire straightening machine, built for 3–8mm iron wire.

Uses 3 sets of high-precision rollers + SKD11-grade molds (HRC 58–62)

Removes wire curvature from stretching or transport

Real-time servo-controlled tension keeps straightness error ≤0.1mm

With speeds up to 300 RPM, this stage is 3x faster than manual correction, ensuring high-quality input for the next stage.

🔩 2. Wire Forming: The 2D CNC Bending Machine Brings It to Life
The star of the line, Jinchun’s 2D CNC wire bender, is powered by a 4-axis servo system:

Wire feeding, bending, cutting, and height adjustment — fully synchronized

±180° adjustable bending with ±0.5mm accuracy

3x Φ120mm torque reducers allow dynamic angle shifting on-the-fly

90m/min feed speed, 1,200+ baskets per day per station

Load your product blueprint (e.g., 200×200mm frame), select from 6 mold profiles, and switch designs in under 1 minute. Ideal for drawer baskets of varying dimensions and styles.

🔑 This 2D bender represents the new benchmark for small-scale iron wire forming and is proudly engineered by top-tier small 2D CNC iron wire bending machine manufacturers.

🔗 3. Structural Welding: AC Welder Delivers Strength & Accuracy
Once formed, parts are fused using Jinchun’s AC pulse welding machine:

4kW power output with adjustable electrode pressure (0–300N)

Welds 3–5mm diameter points with 20% higher tensile strength

Vision system for automatic point alignment, avoids missed welds

Integrated fume extractor for safer workshops

Supports multi-station workflow, in sync with bender cycle

💡 Result: 99.5% first-pass welding yield, with zero idle time between forming and welding.

✨ 4. Deburring & Finishing: Smoothing the Final Touch
The deburring machine handles edge refinement and safety finishing:

High-speed Φ80mm trimming wheels at 2000 RPM

Edge chamfer control between 0.3–0.5mm

Dual-station design with in/out automation, powered by photoelectric sensors

Mold changes take just 30 seconds, compatible with 30–60mm width baskets

Handles up to 2,000 units per day

No scratches. No sharp edges. Just smooth, showroom-ready frames.

🧠 How the System Achieves Smart Synchronization
All four machines are controlled via a central PLC bus system:

Machines share real-time data (e.g., wire diameter, bend angle, weld time)

Once 20 baskets are formed, the system automatically triggers welding

Deburring station pre-activates for next step — no buffering, no downtime

📊 Real-world data shows 8–10 baskets/min steady output, with 50% more productivity and only 15% manual intervention.

Precision You Can Prove: Closed-Loop Control at Every Step
Servo feedback loops ensure cumulative error stays ≤±1mm

Perfectly aligned with premium basket assembly tolerances

USB-based data export tracks:

Pass rates

Equipment OEE (Overall Equipment Effectiveness)

Production records — all for digital factory integration

Conclusion: Redefining the Industry Standard for Wire Basket Production
From raw wire straightening to final finishing, Jinchun’s four-machine production cell represents a powerful shift from fragmented manual processes to a high-speed, fully automated smart manufacturing system.

For cabinet hardware producers chasing quality, volume, and customization — this isn’t just a machinery upgrade. It’s a production revolution.

💡 Choose Jinchun — and get the triple advantage of precision, speed, and stability from one of the most experienced small 2D CNC iron wire bending machine manufacturers in China.

🔗 Contact us now to book a virtual demo or request a custom layout for your cabinet drawer basket production line.