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Leading wire forming machine manufacturer specializing in the development of welding technology.


2D Wire Bending, Loop Forming & Butt Welding All-in-One Machine: The Innovator of Balcony Flower Pot Rack Smart Manufacturing

2D Wire Bending, Loop Forming & Butt Welding All-in-One Machine: The Innovator of Balcony Flower Pot Rack Smart Manufacturing 1In the field of balcony hanging flower pot rack manufacturing, efficient production and precise processing are the core competitiveness for enterprises to seize the market. The 2D wire bending, loop forming & butt welding all-in-one machine deeply integrates advanced servo technology and intelligent control, reshapes the production process of flower pot racks with a one-stop solution, and helps enterprises achieve cost reduction, efficiency improvement, and quality upgrading.
2D Wire Bending, Loop Forming & Butt Welding All-in-One Machine: The Innovator of Balcony Flower Pot Rack Smart Manufacturing 2

一、Core Parameters: Powerful Performance for Efficient Production

The equipment is equipped with a 4-axis Inovance servo motor system with a total power of about 6.2kW, including a 2.4kW wire feeding servo, 1.8kW bending servo, 1.0kW cutting servo, and 1.0kW servo lifting, which work together to ensure strong power and stable operation. The maximum wire feeding speed can reach 90m/min, and the production speed is stable at 10-15 pieces per minute. For 200*200mm square components, the efficiency can even be increased to 20-25 pieces per minute. It supports the processing of 2-6mm iron wires (covering any materials such as round wires, flat wires, and square wires), and the bending and wire feeding accuracy both reach ±0.5mm, precisely controlling every production link.
2D Wire Bending, Loop Forming & Butt Welding All-in-One Machine: The Innovator of Balcony Flower Pot Rack Smart Manufacturing 3

二、Diversified Functions: One-Stop Forming Solution

The equipment integrates wire bending, loop forming, and butt welding functions. Through the up-and-down movement and 360° clockwise/counterclockwise rotation of the inner and outer molds, it realizes precise bending of complex angles and spatial structures. Whether it is loop forming of hanging hooks for flower pot racks (with a diameter range of 25-550mm) or right-angle/arc wire bending of frames, it can automatically complete the whole process of feeding, straightening, cutting, and forming, greatly reducing manual intervention and process turnover time.

三、Intelligent Control: Flexibly Meeting Diverse Needs

Equipped with a 32-bit high-performance processor and a dual-control interface of touch screen + buttons, it supports Chinese and English operations and program upload/download. With the storage capacity of 4,000 groups of data (each group contains 300 actions), it can quickly switch the production of different specifications of products to meet customers' customized needs. The real-time fault diagnosis system and intelligent early warning function effectively reduce maintenance costs and downtime risks.

四、Specifications Adaptation: Ensuring Stable and Long-Term Operation

With an input voltage of 380V, welding power of 50KVA, load duration rate of 50%, and matched with 0.6MPa compressed air and 50L/min cooling water flow, it ensures the stable operation of the equipment under long-term high load. The equipment has an external dimension of 2400×900×1650mm and a weight of 880KG, featuring small floor space and convenient installation. Another loop forming and butt welding all-in-one machine (with a dimension of 2400×1450×1500mm and a weight of 800KG) provides precise guarantee for ring component production with better loop forming accuracy (circumference tolerance ±0.2, diameter tolerance 0.5mm, flatness <0.5mm).

The 2D wire bending, loop forming & butt welding all-in-one machine has become a reliable partner for balcony flower pot rack production enterprises with its excellent performance, intelligent control, and stable performance. From mass production of standard parts to customized processing of special-shaped parts, it comprehensively meets market demands and helps enterprises gain the upper hand in industry competition!

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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.

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