Looking at the New Industry Opportunities Behind 3d Wire Bending Machine

In industrial production, the stable operation of welding machines is of utmost importance. However, during long - term use, various faults are inevitable, which not only affect production efficiency but may also cause economic losses. Today, we bring you a comprehensive guide to welding machine fault troubleshooting and solutions to help you easily deal with various welding problems. I. Common Faults and Solutions of Electric Welding Machines (I) Power Supply Faults Failure to Start: This may be caused by a damaged power cord, a faulty power switch, or a blown fuse. First, carefully check whether the power cord is damaged. If so, replace the power cord in a timely manner. Then, check whether the power switch can open and close normally. If not, replace the power switch. Finally, check the fuse. If it has blown, be sure to replace it with a fuse of the same specification. Power Indicator Light Not On: In addition to the above reasons, damage to the indicator light itself may also be the cause. If it is determined that the problem lies with the indicator light, simply purchase and replace the new indicator light. (II) Arc Problems Unstable Arc: Improper welding current setting, damp electrodes, and poor grounding can all cause this problem. You can adjust the welding current reasonably according to the material and thickness of the welded parts, replace the dry electrodes, and check and ensure good grounding to solve the problem of unstable arc. Decline in Welding Quality: In addition to the unstable arc factor, too fast or too slow welding speed also has an impact. You need to adjust to an appropriate welding speed according to the actual situation to improve the welding quality. (III) Protection System Faults When the overheating automatic power - off occurs, it may be due to the long - term continuous operation of the welding machine, a faulty cooling fan, or a blocked ventilation port. At this time, first let the welding machine rest for a while, then check whether the cooling fan is operating normally. If there is a fault, repair or replace it in a timely manner. At the same time, clean the dust and debris in the ventilation port to avoid frequent triggering of the overheating protection. Daily Operation Suggestions: In daily use, clean the surface of the electric welding machine at least once a week and check whether the circuit connections are loose once a month. Conduct a comprehensive maintenance every six months, including adding lubricating oil to mechanical components, etc., which can effectively reduce the occurrence of faults. II. General Inspection and Maintenance Skills for Welding Equipment (I) Fault Classification Inspection Electrical Faults: Use electrical testing tools such as a multimeter to check whether there are short - circuits or open - circuits in the lines, and at the same time check whether there are signs of damage to electronic components. Mechanical Faults: Through visual inspection, check whether mechanical components are worn or deformed. Through functional testing, judge whether the mechanical movements are smooth, such as whether the wire feeding mechanism can feed wire normally. Gas Faults: Check whether the gas pipeline is leaking. You can use the method of applying soapy water for detection. Check whether the gas flow is normal to ensure a stable gas supply. Temperature Control Faults: Use tools such as a thermometer to check whether the temperature control system is accurate, and check whether the cooling system is working properly and whether the coolant is sufficient. (II) Preventive Maintenance Maintain the welding equipment once a month, including cleaning the equipment, lubricating mechanical components, checking the wear of vulnerable parts and replacing them in a timely manner. Before each use, conduct simple functional checks, such as checking whether the power supply is normal and whether the mechanical movements are flexible, which can effectively prevent the occurrence of faults. III. Common Faults and Solutions of Laser Welding Machines (I) Power Supply and Startup Faults Equipment Failure to Start: First, check whether the power connection is normal, and then check whether the power module is damaged. If the power module is faulty, contact professional personnel for repair or replacement in a timely manner. Pre - ignition Failure: It may be due to the misalignment of the laser resonator cavity or the aging of the xenon lamp. You can contact professional technicians to adjust the resonator cavity and purchase and replace the aging xenon lamp by yourself to solve the problem of pre - ignition failure. (II) Welding Process Faults Dark Weld Seams: It may be due to insufficient protective gas flow or low purity. 适当 increase the flow of the protective gas and replace it with a high - purity protective gas. Cracks during Welding: The reasons may be inappropriate welding parameters or problems with the welded part material. You can adjust the welding parameters according to the material and thickness of the welded parts, select an appropriate welding process, and pre - heat and post - heat the welded parts to reduce the generation of cracks. Insufficient Welding Penetration: Check whether the welding power is too low and whether the welding time is too short. 适当 increase the welding power and extend the welding time. (III) Mechanical and Optical System Faults Mechanical Component Faults: For example, if the guide rail is worn or the screw rod is loose, purchase and replace the worn components in a timely manner and tighten the loose parts. Laser Device Faults: It may be that the laser output power decreases or the spot quality deteriorates. Contact the laser device manufacturer for repair or replacement of relevant components in a timely manner. (IV) Other Faults Cooling System Faults: Check whether the coolant is insufficient and whether the cooling pipeline is blocked. If the coolant is insufficient, add coolant. If the pipeline is blocked, disassemble and clean the cooling pipeline. Software Faults: First, try to reinstall or upgrade the software. If the problem is still not solved, contact the software supplier for processing. Mastering these welding machine fault troubleshooting and solution methods can make you more calm when facing welding machine faults. Regularly maintain and inspect the equipment according to the above suggestions, which can effectively reduce the probability of faults. If you encounter problems in actual operation, please feel free to contact us. We will wholeheartedly serve you.

I. Product Overview   The JINCHUN fan guard ring-making and butt-welding all-in-one machine is specifically designed for the processing of metal circular guards. It integrates the dual functions of wire ring-making and butt-welding forming. The equipment adopts a servo drive and a PLC control system, achieving the intelligentization of the whole process of automatic feeding, straightening, cutting, and blanking. The cutting surface is flat without burrs, and it is widely used in fields such as home appliance manufacturing, ventilation equipment, and security equipment, helping enterprises reduce equipment investment, lower labor costs, and improve production efficiency. II. Core Advantages —— Six Technical Barriers, Redefining the Industry Standard   Multi-axis Coordinated Control Technology, Millimeter-level Precision The 5-axis linkage CNC system supports the forming of complex curved surface fan guards, with a positioning accuracy of up to ±0.1mm. The synchronous roundness correction compensation algorithm controls the ovality within 0.2%. The high-frequency pulse welding technology enables the weld seam strength to reach 98% of that of the base metal. Full-process Automation, Simple and Easy to Operate A 10.1-inch color touch screen with a Chinese interface and dynamic operation instructions. It supports the import of DXF files and automatically generates the processing path. The fault self-diagnosis system can push maintenance guidelines in real-time. High Wear-resistant Structure Design, Service Life Increased by 300% The mold is made of GB Cr12 quenched steel (hardness HRC58°), with a service life of over 500,000 times. Japanese NSK bearings + THK guide rails ensure that the service life of key components is ≥ 100,000 hours. The water cooling circulation system guarantees the stability of continuous operation for 24 hours. Integration of Intelligent Functions, Production Efficiency Increased by 40% Automatic feeding/straightening/cutting/blanking reduces manual intervention. It supports the continuous operation mode, and the daily production capacity exceeds 3,000 pieces (φ300mm fan guards). An optional robot loading and unloading module can be configured to connect with a smart factory. Direct Supply from the Source Manufacturer, Leading in Cost-effectiveness in the Industry With 15 years of manufacturing experience in Foshan, Guangdong, the annual production capacity is over 800 units. Eliminating the price difference of middlemen, providing EXW/FCA trade terms. Supporting customized requirements (such as square fan guards, multi-layer welding). Worry-free After-sales Service, Providing Protection Throughout the Process 2-year warranty for the whole machine, and the core components (servo motors/molds) are extended to a 3-year warranty. There are 8 major service outlets nationwide, with on-site response within 48 hours (including Hong Kong, Macau, and Taiwan). Free software upgrades for life, adapting to the latest process requirements. III. Application Scenarios   Home Appliance Manufacturing: Electric fan guards, heater protection nets. Ventilation Equipment: Air conditioner outlet grilles, industrial fan guards. Security Equipment: Camera protective covers, outdoor equipment protection nets. Daily Hardware: Pet cages, decorative wrought iron products. IV. Service Guarantee System   Original Factory Support Provide a free fan guard forming process plan (including flaw detection test report). Present a set of vulnerable parts worth 2,000 yuan (including electrode tips/guide wheels). Intelligent Service The equipment is equipped with an in-built Internet of Things module, supporting remote monitoring and fault diagnosis. Free software upgrades for life, adapting to the latest processing technology. Customized Service An expandable automatic spraying module (electrostatic powder spraying) is available. Support the processing of non-standard special-shaped fan guards (such as oval, polygonal).  

In the current context of the rapid development of the new energy vehicle industry, the precision and quality of each part are crucial to the performance and safety of the entire vehicle. Today, we are pleased to introduce a revolutionary piece of equipment - the 5-Axis Inner Membrane Turning Wire Machine 3-8, which will inject surging power into the manufacturing of new energy vehicle parts and open a new chapter. I. Outstanding Performance, Precision Navigation Five-Axis Linkage, Shaping Ultimate PrecisionThis cutting-edge equipment is equipped with an advanced 5-axis servo drive system, achieving perfect coordination among the X/Y/Z linear axes and the A/C rotary axes. Facing the complex and diverse structures of new energy vehicle parts, whether it is the delicate U-shaped bend of the inner membrane of the battery tray or the multi-curvature composite bend of the electronic control box housing, it can handle them with ease, precisely restoring the parts according to the drawings at a 1:1 ratio, with a restoration accuracy of up to 99.8%. This ensures that the parts fit seamlessly with the design of the entire vehicle, completely getting rid of the precision errors and the troubles of secondary shape correction in traditional processing.Its intelligent path planning is truly remarkable. Relying on the self-developed CAD/CAM software, it can easily import 3D drawings and instantly generate the optimal processing trajectory. During the processing, the surface transitions are as smooth as silk without any creases, perfectly meeting the strict requirements of new energy vehicles for the sealing performance of parts, laying a solid foundation for high-level waterproof and dustproof performances such as IP67. Exclusive Customization, Adaptable to 8mm Iron MaterialsThe heavy-duty mechanical structure specially designed for 8mm iron materials demonstrates extraordinary strength. The machine body is welded after being made of 20mm thickened Q345B steel plates that have undergone tempering treatment at 1000°C, and is equipped with double-column rigid support. The entire machine weighs 800KG, laying a solid foundation for high-strength processing. When processing 8mm iron materials, the impact resistance increases by 40%. Even after continuous bending 100,000 times, it remains as stable as Mount Tai, without deformation or displacement. At the same time, the constant temperature control system composed of a built-in oil cooler and a water circulation heat dissipation system ensures that the servo motor can operate continuously and stably in an environment with a high temperature of 70°C, easily coping with the "high-strength, long-cycle" processing challenges of new energy vehicle parts and providing escort for 24-hour uninterrupted production. II. High-Efficiency Production Capacity, Rapid Breakthrough High-Speed Mass Production, Beyond ImaginationIn terms of production efficiency, the 5-Axis Inner Membrane Turning Wire Machine 3-8 is truly a leader in the industry. It adopts a dual-station synchronous operation mode, seamlessly connecting the three key processes of wire feeding, bending, and cutting, achieving full-process automation. The wire feeding speed of 8mm iron materials is as high as 25 meters per minute. With the high-speed response of the servo motor at 2000 revolutions, it can produce 10 - 15 exquisite parts per minute, and the production capacity of a single shift can exceed 20,000 pieces at one go. Compared with traditional 3-axis equipment, the efficiency has increased by a staggering 500%, perfectly adapting to the "multiple models, large-scale" mass production rhythm of new energy vehicles. Quick Model Change, Flexible AdaptationFully aware of the diverse specifications of new energy vehicle parts, this equipment is equipped with a one-click model change memory function, which can store 50 groups of commonly used product parameters. When it is necessary to change the mold to produce products of different specifications, for example, when the inner membrane of the battery tray is switched from a square shape to a long strip shape or an irregular shape, the system can automatically call the processing data, and the model change can be completed within just 5 minutes, enabling smooth switching in small-batch and multi-variety production and easily meeting the changing order requirements of the main engine factory. III. Strict Quality Control, Reliable Guarantee Three-Layer Detection, Forging Excellent QualityQuality control runs through the entire processing process, forming a tight three-layer detection closed loop. Before processing, the laser diameter gauge, like a precise guard, automatically calibrates the diameter of the wire. Once the error exceeds 0.05mm, it will immediately give an alarm, ensuring the precision of the material from the source. During processing, the visual sensor scans the bending angle in real time. With an angle tolerance of ±0.2° and a radius tolerance of ±0.3mm (50% better than the industry standard), it monitors every processing detail in real time. After processing, the 3D coordinate detector quickly generates an accuracy report and accepts the finished product according to the strict standard of flatness < 0.5mm, ensuring that each part can directly pass the IATF16949 automotive industry quality certification, providing a solid guarantee for the safe and stable operation of new energy vehicles. Professional Adaptation, Meeting Automotive StandardsFrom materials to processes, it fully meets the needs of the new energy vehicle industry in all aspects. It is standardly equipped with automotive-grade anti-rust molds, which are treated with hard chromium plating, extending the service life by 30%. It can effectively deal with the corrosion problems of rust-prone materials such as galvanized iron and cold-rolled sheets during the processing. It supports connection to the MES system, uploading processing data in real time, including key information such as the yield rate, energy consumption, and equipment status, helping the main engine factory to achieve digital traceability management and ensuring that every production link of each part can be traced. IV. Super Value Service, Worry-Free Choice Whole Process Escort, Technical AssuranceChoosing us means having a professional technical team to provide you with full-cycle support. From the meticulous carving of product sampling, to the problem investigation in the trial production stage, and then to the stable guarantee in the mass production link, we will be there at every step. We not only optimize the drawing process for customers free of charge, reduce the bending blind area, and improve the material utilization rate, but also can rush to any corner of the country within 48 hours for equipment debugging to ensure that the equipment can be put into use quickly. After-Sales Guarantee, Long-Term Peace of MindWe provide you with a 2-year warranty for the whole machine (the servo motor has a 3-year warranty). Any equipment failure during this period can be solved in a timely manner. Lifetime free software upgrades ensure that your equipment always keeps up with the forefront of technology and continuously improves production efficiency. V. High Cost-Effectiveness, the First Choice for InvestmentCompared with imported equipment, the 5-Axis Inner Membrane Turning Wire Machine 3-8 has obvious advantages. With the same 5-axis configuration, the price is only 60% of that of imported equipment, greatly reducing your procurement cost. At the same time, the power consumption per hour is ≤8kW·h, the energy consumption is reduced by 25%, and the measured comprehensive processing cost (including labor and consumables) of 8mm iron materials is 45% lower than that of the traditional process. The investment payback period is ≤8 months, allowing you to get rich returns faster with less investment.

In the stainless steel wire mesh floor drain industry, high-efficiency and precise wire processing equipment serves as the core competitiveness for enhancing production capacity and product quality. As a leading intelligent wire bending equipment in the industry, the 2D wire bending machine has become an innovative choice in the stainless steel wire processing field, thanks to its automated control, multi-functional adaptability, and stable performance. This article will provide an in-depth analysis of the equipment's advantages, revealing how it helps enterprises achieve production capacity upgrades and technological breakthroughs. I. Core Parameters: High-Performance Configuration Sets Industry Benchmarks The 2D wire bending machine is tailor-made for the production of stainless steel wire mesh floor drains, with core parameters addressing industry pain points: Production Efficiency: A stable output speed of 10-15 pieces per minute, which increases efficiency by 3-5 times compared to traditional manual bending, significantly shortening order delivery cycles. Material Adaptability: Supports stainless steel round wires, flat wires, and square wires with a wire diameter of 2-6mm (compatible with wires of any material), meeting diverse product specification requirements. Intelligent Control: Equipped with a microcomputer programming system, it can preset multiple bending programs. Through precise control of bending speed and action commands, it can form stainless steel wire mesh floor drain components of different models and specifications with one click, reducing manual debugging errors. II. Five Core Advantages: Redefining Wire Processing Logic 1. Full-Process Automation, Freeing Labor Costs Integrated design of automatic feeding + unloading + straightening + cutting + bending forming, requiring no manual intervention in the connection of each link. This reduces manual operation intensity and avoids material waste caused by human errors (scrap rate can be reduced to below 1%). Example Scenario: Traditional processes require 3-4 people to collaborate in feeding, straightening, bending, and other processes, while the 2D wire bending machine only requires 1 person for monitoring, significantly saving labor costs. 2. Microcomputer Programming, Flexibly Handling Multi-Category Production Preset parameters such as bending angle, radian, and size through a visual operation interface, and quickly switch between different product programs (supporting the storage of over 100 sets of process data). Model change and debugging can be completed within 3 minutes, especially suitable for small-batch customized orders and multi-specification mass production scenarios. Application Case: After a stainless steel floor drain manufacturer introduced the equipment, the new product sampling cycle was shortened from 2 days to 4 hours, and the order response speed increased by 60%. 3. High-Precision Forming, Ensuring Product Consistency Driven by a servo motor and using numerical control positioning technology, the bending precision can reach ±0.1mm, ensuring uniform dimensions and smooth radians for each wire mesh floor drain component, improving product yield (measured yield ≥98%), and reducing post-process trimming costs. Technical Feature: The equipment has a built-in error compensation system that can automatically correct bending deviations caused by differences in wire hardness, ensuring stable product quality across different batches. 4. Multi-Functional Wire Adaptability, Expanding Production Boundaries Not only suitable for stainless steel materials but also compatible with wires of any material such as iron wires, copper wires, and aluminum wires. One machine with multiple functions meets the diversified production needs of enterprises (such as simultaneously producing derivative products like kitchen filter screens and bathroom hangers). Scenario Extension: An enterprise expanded its product line through the 2D wire bending machine, adding copper floor drain categories, and its revenue increased by 25% within half a year. 5. Low-Energy-Consumption Design, Greener and More Economical Production Using energy-saving motors and an optimized transmission structure, the equipment's power consumption is 15% lower than that of similar products. Combined with an intelligent sleep mode, energy consumption approaches zero in non-working states, saving more than 30% of electricity costs in the long term. III. Application Scenarios: Empowering the Entire Stainless Steel Processing Industry Chain The 2D wire bending machine is widely applicable to: Stainless Steel Wire Mesh Floor Drain Production: Precisely forming key components such as floor drain main wire meshes and edge trims, supporting various aperture and shape designs (such as round, square, and special-shaped floor drains). Kitchen and Bathroom Hardware Accessories: Processing range hood filters, gas stove protective nets, etc., meeting the high-precision supporting needs of home appliance manufacturers. Building Decoration Field: Producing staircase handrail decorative nets, balcony protective nets, etc., balancing aesthetics and structural strength. IV. Return on Investment: Dual-Driven Short-Term Cost Reduction and Long-Term Growth Short-Term Benefits: Calculated based on 8 hours of daily work, the equipment's monthly production capacity can reach 24,000-36,000 components, saving the salary costs of 2-3 workers compared to traditional processes (monthly savings of 15,000-20,000 yuan). Long-Term Value: By improving product precision and delivery speed, it can attract mid-to-high-end customer orders (unit price increased by 20%-30%). At the same time, with flexible production capabilities, it can quickly respond to market trends and seize a differentiated competitive edge. In the wave of intelligent upgrading in the stainless steel processing industry, the 2D wire bending machine, with its core characteristics of "automation, high precision, and multi-functionality," has become a key engine for enterprises to break through production capacity bottlenecks and enhance competitiveness. Whether for large-scale production or customized needs, this equipment can create greater value for you with its excellent performance — choosing the 2D wire bending machine means choosing a more efficient future.

In the field of cage production, efficiency and precision are the keys to success. The brand-new Dual-Mode Double-Layer XY Welding Machine emerges, redefining industry standards with its core strengths and bringing you a dual leap in production efficiency and quality! Fast Production, Leading EfficiencyThis welding machine can produce 6-8 pieces per minute, far exceeding traditional equipment. With the dual-mode alternating operation mode, it realizes seamless switching between 2 modules, keeping the production process running continuously, greatly shortening the delivery cycle, and easily meeting the needs of large-volume orders. Whether it is a breeding cage, storage cage, or industrial protection cage, it can be produced quickly and efficiently. Precision Welding, Quality AssuranceAiming at the iron materials commonly used in cages, this welding machine gives full play to its ultimate performance. The maximum welding width ranges up to 900mm, and the maximum length ranges up to 1300mm, precisely matching the product size of 1300*900mm to meet the specifications of various cages. Using the line welding process, equipped with Shanghai Guolong controllers and medium-frequency power supplies, the welding current can be flexibly adjusted according to the process to ensure firm and uniform solder joints, with welding strength and stability far exceeding manual work. At the same time, Wuxi Xinjie servo motors with 0.75KW 2000 rpm on the X-axis and 1.5KW 3000 rpm on the Y-axis, combined with Shangyin 32 series - 32K3 lead screws and HGW series guide rails, achieve precise positioning, with millimeter-level error control to create high-quality cages. Intelligent Control, Convenient and Worry-FreeEquipped with a touch screen control interface, the operation is simple and intuitive. No complicated training is required, and novices can quickly get started. The pneumatic pressure method, combined with Kuroda Seiko AS2410 solenoid valves, can achieve a maximum pressure of 5000N (0.5MPa air pressure) under a working air pressure of 0.5-0.7MPa, ensuring a stable and reliable welding process. The equipment has a medium-frequency rated power of 230KVA, a rated voltage of 3-phase AC380V±10%, and a rated load duration rate of 50%, which can operate stably for a long time and escort production. Ingenious Design, Stable and DurableThe whole machine adopts a scientific layout, with a total size of approximately 2800mm×2200mm×1750mm, featuring a compact and stable structure. From core components to detailed designs, all have undergone strict testing and optimization to ensure the stable operation of the equipment in high-intensity production environments, reducing downtime due to failures and lowering maintenance costs. The Dual-Mode Double-Layer XY Welding Machine is the best choice for cage production enterprises to enhance their competitiveness. Choosing it means choosing efficiency, precision, and reliability, and opening a new era of intelligent cage production!