In the current context of the rapid development of the new energy vehicle industry, the precision and quality of each part are crucial to the performance and safety of the entire vehicle. Today, we are pleased to introduce a revolutionary piece of equipment - the 5-Axis Inner Membrane Turning Wire Machine 3-8, which will inject surging power into the manufacturing of new energy vehicle parts and open a new chapter.
I. Outstanding Performance, Precision Navigation
Five-Axis Linkage, Shaping Ultimate Precision
This cutting-edge equipment is equipped with an advanced 5-axis servo drive system, achieving perfect coordination among the X/Y/Z linear axes and the A/C rotary axes. Facing the complex and diverse structures of new energy vehicle parts, whether it is the delicate U-shaped bend of the inner membrane of the battery tray or the multi-curvature composite bend of the electronic control box housing, it can handle them with ease, precisely restoring the parts according to the drawings at a 1:1 ratio, with a restoration accuracy of up to 99.8%. This ensures that the parts fit seamlessly with the design of the entire vehicle, completely getting rid of the precision errors and the troubles of secondary shape correction in traditional processing.
Its intelligent path planning is truly remarkable. Relying on the self-developed CAD/CAM software, it can easily import 3D drawings and instantly generate the optimal processing trajectory. During the processing, the surface transitions are as smooth as silk without any creases, perfectly meeting the strict requirements of new energy vehicles for the sealing performance of parts, laying a solid foundation for high-level waterproof and dustproof performances such as IP67.
Exclusive Customization, Adaptable to 8mm Iron Materials
The heavy-duty mechanical structure specially designed for 8mm iron materials demonstrates extraordinary strength. The machine body is welded after being made of 20mm thickened Q345B steel plates that have undergone tempering treatment at 1000°C, and is equipped with double-column rigid support. The entire machine weighs 800KG, laying a solid foundation for high-strength processing. When processing 8mm iron materials, the impact resistance increases by 40%. Even after continuous bending 100,000 times, it remains as stable as Mount Tai, without deformation or displacement. At the same time, the constant temperature control system composed of a built-in oil cooler and a water circulation heat dissipation system ensures that the servo motor can operate continuously and stably in an environment with a high temperature of 70°C, easily coping with the "high-strength, long-cycle" processing challenges of new energy vehicle parts and providing escort for 24-hour uninterrupted production.
II. High-Efficiency Production Capacity, Rapid Breakthrough
High-Speed Mass Production, Beyond Imagination
In terms of production efficiency, the 5-Axis Inner Membrane Turning Wire Machine 3-8 is truly a leader in the industry. It adopts a dual-station synchronous operation mode, seamlessly connecting the three key processes of wire feeding, bending, and cutting, achieving full-process automation. The wire feeding speed of 8mm iron materials is as high as 25 meters per minute. With the high-speed response of the servo motor at 2000 revolutions, it can produce 10 - 15 exquisite parts per minute, and the production capacity of a single shift can exceed 20,000 pieces at one go. Compared with traditional 3-axis equipment, the efficiency has increased by a staggering 500%, perfectly adapting to the "multiple models, large-scale" mass production rhythm of new energy vehicles.
Quick Model Change, Flexible Adaptation
Fully aware of the diverse specifications of new energy vehicle parts, this equipment is equipped with a one-click model change memory function, which can store 50 groups of commonly used product parameters. When it is necessary to change the mold to produce products of different specifications, for example, when the inner membrane of the battery tray is switched from a square shape to a long strip shape or an irregular shape, the system can automatically call the processing data, and the model change can be completed within just 5 minutes, enabling smooth switching in small-batch and multi-variety production and easily meeting the changing order requirements of the main engine factory.
III. Strict Quality Control, Reliable Guarantee
Three-Layer Detection, Forging Excellent Quality
Quality control runs through the entire processing process, forming a tight three-layer detection closed loop. Before processing, the laser diameter gauge, like a precise guard, automatically calibrates the diameter of the wire. Once the error exceeds 0.05mm, it will immediately give an alarm, ensuring the precision of the material from the source. During processing, the visual sensor scans the bending angle in real time. With an angle tolerance of ±0.2° and a radius tolerance of ±0.3mm (50% better than the industry standard), it monitors every processing detail in real time. After processing, the 3D coordinate detector quickly generates an accuracy report and accepts the finished product according to the strict standard of flatness < 0.5mm, ensuring that each part can directly pass the IATF16949 automotive industry quality certification, providing a solid guarantee for the safe and stable operation of new energy vehicles.
Professional Adaptation, Meeting Automotive Standards
From materials to processes, it fully meets the needs of the new energy vehicle industry in all aspects. It is standardly equipped with automotive-grade anti-rust molds, which are treated with hard chromium plating, extending the service life by 30%. It can effectively deal with the corrosion problems of rust-prone materials such as galvanized iron and cold-rolled sheets during the processing. It supports connection to the MES system, uploading processing data in real time, including key information such as the yield rate, energy consumption, and equipment status, helping the main engine factory to achieve digital traceability management and ensuring that every production link of each part can be traced.
IV. Super Value Service, Worry-Free Choice
Whole Process Escort, Technical Assurance
Choosing us means having a professional technical team to provide you with full-cycle support. From the meticulous carving of product sampling, to the problem investigation in the trial production stage, and then to the stable guarantee in the mass production link, we will be there at every step. We not only optimize the drawing process for customers free of charge, reduce the bending blind area, and improve the material utilization rate, but also can rush to any corner of the country within 48 hours for equipment debugging to ensure that the equipment can be put into use quickly.
After-Sales Guarantee, Long-Term Peace of Mind
We provide you with a 2-year warranty for the whole machine (the servo motor has a 3-year warranty). Any equipment failure during this period can be solved in a timely manner. Lifetime free software upgrades ensure that your equipment always keeps up with the forefront of technology and continuously improves production efficiency.
V. High Cost-Effectiveness, the First Choice for Investment
Compared with imported equipment, the 5-Axis Inner Membrane Turning Wire Machine 3-8 has obvious advantages. With the same 5-axis configuration, the price is only 60% of that of imported equipment, greatly reducing your procurement cost. At the same time, the power consumption per hour is le;8kW·h, the energy consumption is reduced by 25%, and the measured comprehensive processing cost (including labor and consumables) of 8mm iron materials is 45% lower than that of the traditional process. The investment payback period is le;8 months, allowing you to get rich returns faster with less investment.
