Mirando las nuevas oportunidades de la industria detrás de la máquina de flexión de cable 3D

I. Обзор продукта   The JINCHUN fan guard ring-making and butt-welding all-in-one machine is specifically designed for the processing of metal circular guards. It integrates the dual functions of wire ring-making and butt-welding forming. The equipment adopts a servo drive and a PLC control system, achieving the intelligentization of the whole process of automatic feeding, straightening, cutting, and blanking. The cutting surface is flat without burrs, and it is widely used in fields such as home appliance manufacturing, ventilation equipment, and security equipment, helping enterprises reduce equipment investment, lower labor costs, and improve production efficiency. II. Core Advantages —— Six Technical Barriers, Redefining the Industry Standard   Multi-axis Coordinated Control Technology, Millimeter-level Precision The 5-axis linkage CNC system supports the forming of complex curved surface fan guards, with a positioning accuracy of up to ±0.1mm. The synchronous roundness correction compensation algorithm controls the ovality within 0.2%. The high-frequency pulse welding technology enables the weld seam strength to reach 98% of that of the base metal. Full-process Automation, Simple and Easy to Operate A 10.1-inch color touch screen with a Chinese interface and dynamic operation instructions. It supports the import of DXF files and automatically generates the processing path. The fault self-diagnosis system can push maintenance guidelines in real-time. High Wear-resistant Structure Design, Service Life Increased by 300% The mold is made of GB Cr12 quenched steel (hardness HRC58°), with a service life of over 500,000 times. Japanese NSK bearings + THK guide rails ensure that the service life of key components is ge; 100,000 hours. The water cooling circulation system guarantees the stability of continuous operation for 24 hours. Integration of Intelligent Functions, Production Efficiency Increased by 40% Automatic feeding/straightening/cutting/blanking reduces manual intervention. It supports the continuous operation mode, and the daily production capacity exceeds 3,000 pieces (φ300mm fan guards). An optional robot loading and unloading module can be configured to connect with a smart factory. Direct Supply from the Source Manufacturer, Leading in Cost-effectiveness in the Industry With 15 years of manufacturing experience in Foshan, Guangdong, the annual production capacity is over 800 units. Eliminating the price difference of middlemen, providing EXW/FCA trade terms. Supporting customized requirements (such as square fan guards, multi-layer welding). Worry-free After-sales Service, Providing Protection Throughout the Process 2-year warranty for the whole machine, and the core components (servo motors/molds) are extended to a 3-year warranty. There are 8 major service outlets nationwide, with on-site response within 48 hours (including Hong Kong, Macau, and Taiwan). Free software upgrades for life, adapting to the latest process requirements. III. Сценарии применения   Home Appliance Manufacturing : Electric fan guards, heater protection nets. Ventilation Equipment : Air conditioner outlet grilles, industrial fan guards. Security Equipment : Camera protective covers, outdoor equipment protection nets. Daily Hardware : Pet cages, decorative wrought iron products. IV. Service Guarantee System   Original Factory Support Provide a free fan guard forming process plan (including flaw detection test report). Present a set of vulnerable parts worth 2,000 yuan (including electrode tips/guide wheels). Intelligent Service The equipment is equipped with an in-built Internet of Things module, supporting remote monitoring and fault diagnosis. Free software upgrades for life, adapting to the latest processing technology. Customized Service An expandable automatic spraying module (electrostatic powder spraying) is available. Support the processing of non-standard special-shaped fan guards (such as oval, polygonal).  

In the current context of the rapid development of the new energy vehicle industry, the precision and quality of each part are crucial to the performance and safety of the entire vehicle. Today, we are pleased to introduce a revolutionary piece of equipment - the 5-Axis Inner Membrane Turning Wire Machine 3-8, which will inject surging power into the manufacturing of new energy vehicle parts and open a new chapter. I. Outstanding Performance, Precision Navigation Five-Axis Linkage, Shaping Ultimate Precision This cutting-edge equipment is equipped with an advanced 5-axis servo drive system, achieving perfect coordination among the X/Y/Z linear axes and the A/C rotary axes. Facing the complex and diverse structures of new energy vehicle parts, whether it is the delicate U-shaped bend of the inner membrane of the battery tray or the multi-curvature composite bend of the electronic control box housing, it can handle them with ease, precisely restoring the parts according to the drawings at a 1:1 ratio, with a restoration accuracy of up to 99.8%. This ensures that the parts fit seamlessly with the design of the entire vehicle, completely getting rid of the precision errors and the troubles of secondary shape correction in traditional processing. Its intelligent path planning is truly remarkable. Relying on the self-developed CAD/CAM software, it can easily import 3D drawings and instantly generate the optimal processing trajectory. During the processing, the surface transitions are as smooth as silk without any creases, perfectly meeting the strict requirements of new energy vehicles for the sealing performance of parts, laying a solid foundation for high-level waterproof and dustproof performances such as IP67. Exclusive Customization, Adaptable to 8mm Iron Materials The heavy-duty mechanical structure specially designed for 8mm iron materials demonstrates extraordinary strength. The machine body is welded after being made of 20mm thickened Q345B steel plates that have undergone tempering treatment at 1000°C, and is equipped with double-column rigid support. The entire machine weighs 800KG, laying a solid foundation for high-strength processing. When processing 8mm iron materials, the impact resistance increases by 40%. Even after continuous bending 100,000 times, it remains as stable as Mount Tai, without deformation or displacement. At the same time, the constant temperature control system composed of a built-in oil cooler and a water circulation heat dissipation system ensures that the servo motor can operate continuously and stably in an environment with a high temperature of 70°C, easily coping with the "high-strength, long-cycle" processing challenges of new energy vehicle parts and providing escort for 24-hour uninterrupted production. II. High-Efficiency Production Capacity, Rapid Breakthrough High-Speed Mass Production, Beyond Imagination In terms of production efficiency, the 5-Axis Inner Membrane Turning Wire Machine 3-8 is truly a leader in the industry. It adopts a dual-station synchronous operation mode, seamlessly connecting the three key processes of wire feeding, bending, and cutting, achieving full-process automation. The wire feeding speed of 8mm iron materials is as high as 25 meters per minute. With the high-speed response of the servo motor at 2000 revolutions, it can produce 10 - 15 exquisite parts per minute, and the production capacity of a single shift can exceed 20,000 pieces at one go. Compared with traditional 3-axis equipment, the efficiency has increased by a staggering 500%, perfectly adapting to the "multiple models, large-scale" mass production rhythm of new energy vehicles. Quick Model Change, Flexible Adaptation Fully aware of the diverse specifications of new energy vehicle parts, this equipment is equipped with a one-click model change memory function, which can store 50 groups of commonly used product parameters. When it is necessary to change the mold to produce products of different specifications, for example, when the inner membrane of the battery tray is switched from a square shape to a long strip shape or an irregular shape, the system can automatically call the processing data, and the model change can be completed within just 5 minutes, enabling smooth switching in small-batch and multi-variety production and easily meeting the changing order requirements of the main engine factory. III. Strict Quality Control, Reliable Guarantee Three-Layer Detection, Forging Excellent Quality Quality control runs through the entire processing process, forming a tight three-layer detection closed loop. Before processing, the laser diameter gauge, like a precise guard, automatically calibrates the diameter of the wire. Once the error exceeds 0.05mm, it will immediately give an alarm, ensuring the precision of the material from the source. During processing, the visual sensor scans the bending angle in real time. With an angle tolerance of ±0.2° and a radius tolerance of ±0.3mm (50% better than the industry standard), it monitors every processing detail in real time. After processing, the 3D coordinate detector quickly generates an accuracy report and accepts the finished product according to the strict standard of flatness < 0.5mm, ensuring that each part can directly pass the IATF16949 automotive industry quality certification, providing a solid guarantee for the safe and stable operation of new energy vehicles. Professional Adaptation, Meeting Automotive Standards From materials to processes, it fully meets the needs of the new energy vehicle industry in all aspects. It is standardly equipped with automotive-grade anti-rust molds, which are treated with hard chromium plating, extending the service life by 30%. It can effectively deal with the corrosion problems of rust-prone materials such as galvanized iron and cold-rolled sheets during the processing. It supports connection to the MES system, uploading processing data in real time, including key information such as the yield rate, energy consumption, and equipment status, helping the main engine factory to achieve digital traceability management and ensuring that every production link of each part can be traced. IV. Super Value Service, Worry-Free Choice Whole Process Escort, Technical Assurance Choosing us means having a professional technical team to provide you with full-cycle support. From the meticulous carving of product sampling, to the problem investigation in the trial production stage, and then to the stable guarantee in the mass production link, we will be there at every step. We not only optimize the drawing process for customers free of charge, reduce the bending blind area, and improve the material utilization rate, but also can rush to any corner of the country within 48 hours for equipment debugging to ensure that the equipment can be put into use quickly. After-Sales Guarantee, Long-Term Peace of Mind We provide you with a 2-year warranty for the whole machine (the servo motor has a 3-year warranty). Any equipment failure during this period can be solved in a timely manner. Lifetime free software upgrades ensure that your equipment always keeps up with the forefront of technology and continuously improves production efficiency. V. High Cost-Effectiveness, the First Choice for Investment Compared with imported equipment, the 5-Axis Inner Membrane Turning Wire Machine 3-8 has obvious advantages. With the same 5-axis configuration, the price is only 60% of that of imported equipment, greatly reducing your procurement cost. At the same time, the power consumption per hour is le;8kW·h, the energy consumption is reduced by 25%, and the measured comprehensive processing cost (including labor and consumables) of 8mm iron materials is 45% lower than that of the traditional process. The investment payback period is le;8 months, allowing you to get rich returns faster with less investment.

In the stainless steel wire mesh floor drain industry, high-efficiency and precise wire processing equipment serves as the core competitiveness for enhancing production capacity and product quality. As a leading intelligent wire bending equipment in the industry, the 2D wire bending machine has become an innovative choice in the stainless steel wire processing field, thanks to its automated control, multi-functional adaptability, and stable performance. This article will provide an in-depth analysis of the equipment's advantages, revealing how it helps enterprises achieve production capacity upgrades and technological breakthroughs. I. Core Parameters: High-Performance Configuration Sets Industry Benchmarks The 2D wire bending machine is tailor-made for the production of stainless steel wire mesh floor drains, with core parameters addressing industry pain points: Production Efficiency : A stable output speed of 10-15 pieces per minute, which increases efficiency by 3-5 times compared to traditional manual bending, significantly shortening order delivery cycles. Material Adaptability : Supports stainless steel round wires, flat wires, and square wires with a wire diameter of 2-6mm (compatible with wires of any material), meeting diverse product specification requirements. Intelligent Control : Equipped with a microcomputer programming system, it can preset multiple bending programs. Through precise control of bending speed and action commands, it can form stainless steel wire mesh floor drain components of different models and specifications with one click, reducing manual debugging errors. II. Five Core Advantages: Redefining Wire Processing Logic 1. Full-Process Automation, Freeing Labor Costs Integrated design of automatic feeding + unloading + straightening + cutting + bending forming, requiring no manual intervention in the connection of each link. This reduces manual operation intensity and avoids material waste caused by human errors (scrap rate can be reduced to below 1%). Example Scenario: Traditional processes require 3-4 people to collaborate in feeding, straightening, bending, and other processes, while the 2D wire bending machine only requires 1 person for monitoring, significantly saving labor costs. 2. Microcomputer Programming, Flexibly Handling Multi-Category Production Preset parameters such as bending angle, radian, and size through a visual operation interface, and quickly switch between different product programs (supporting the storage of over 100 sets of process data). Model change and debugging can be completed within 3 minutes, especially suitable for small-batch customized orders and multi-specification mass production scenarios. Application Case: After a stainless steel floor drain manufacturer introduced the equipment, the new product sampling cycle was shortened from 2 days to 4 hours, and the order response speed increased by 60%. 3. High-Precision Forming, Ensuring Product Consistency Driven by a servo motor and using numerical control positioning technology, the bending precision can reach ±0.1mm, ensuring uniform dimensions and smooth radians for each wire mesh floor drain component, improving product yield (measured yield ge;98%), and reducing post-process trimming costs. Technical Feature: The equipment has a built-in error compensation system that can automatically correct bending deviations caused by differences in wire hardness, ensuring stable product quality across different batches. 4. Multi-Functional Wire Adaptability, Expanding Production Boundaries Not only suitable for stainless steel materials but also compatible with wires of any material such as iron wires, copper wires, and aluminum wires. One machine with multiple functions meets the diversified production needs of enterprises (such as simultaneously producing derivative products like kitchen filter screens and bathroom hangers). Scenario Extension: An enterprise expanded its product line through the 2D wire bending machine, adding copper floor drain categories, and its revenue increased by 25% within half a year. 5. Low-Energy-Consumption Design, Greener and More Economical Production Using energy-saving motors and an optimized transmission structure, the equipment's power consumption is 15% lower than that of similar products. Combined with an intelligent sleep mode, energy consumption approaches zero in non-working states, saving more than 30% of electricity costs in the long term. III. Application Scenarios: Empowering the Entire Stainless Steel Processing Industry Chain The 2D wire bending machine is widely applicable to: Stainless Steel Wire Mesh Floor Drain Production : Precisely forming key components such as floor drain main wire meshes and edge trims, supporting various aperture and shape designs (such as round, square, and special-shaped floor drains). Kitchen and Bathroom Hardware Accessories : Processing range hood filters, gas stove protective nets, etc., meeting the high-precision supporting needs of home appliance manufacturers. Building Decoration Field : Producing staircase handrail decorative nets, balcony protective nets, etc., balancing aesthetics and structural strength. IV. Return on Investment: Dual-Driven Short-Term Cost Reduction and Long-Term Growth Short-Term Benefits : Calculated based on 8 hours of daily work, the equipment's monthly production capacity can reach 24,000-36,000 components, saving the salary costs of 2-3 workers compared to traditional processes (monthly savings of 15,000-20,000 yuan). Long-Term Value : By improving product precision and delivery speed, it can attract mid-to-high-end customer orders (unit price increased by 20%-30%). At the same time, with flexible production capabilities, it can quickly respond to market trends and seize a differentiated competitive edge. In the wave of intelligent upgrading in the stainless steel processing industry, the 2D wire bending machine, with its core characteristics of "automation, high precision, and multi-functionality," has become a key engine for enterprises to break through production capacity bottlenecks and enhance competitiveness. Whether for large-scale production or customized needs, this equipment can create greater value for you with its excellent performance — choosing the 2D wire bending machine means choosing a more efficient future.

En el campo de la producción de jaulas, la eficiencia y la precisión son las claves del éxito. ¡Surge la nueva máquina de soldadura XY de doble capa de doble capa, redefiniendo los estándares de la industria con sus fortalezas centrales y brindándole un doble salto en eficiencia y calidad de producción! Producción rápida, eficiencia líder Esta máquina de soldadura puede producir 6-8 piezas por minuto, superando mucho los equipos tradicionales. Con el modo de operación alterna de modo dual, realiza una conmutación perfecta entre 2 módulos, manteniendo el proceso de producción en funcionamiento continuamente, acortando en gran medida el ciclo de entrega y satisfacer fácilmente las necesidades de pedidos de gran volumen. Ya sea una jaula de reproducción, jaula de almacenamiento o jaula de protección industrial, se puede producir de manera rápida y eficiente. Soldadura de precisión, garantía de calidad Con el objetivo de los materiales de hierro comúnmente utilizados en las jaulas, esta máquina de soldadura ofrece un juego completo a su rendimiento final. El ancho de soldadura máximo varía de hasta 900 mm, y la longitud máxima varía de hasta 1300 mm, que coincide con precisión el tamaño del producto de 1300*900 mm para cumplir con las especificaciones de varias jaulas. Utilizando el proceso de soldadura de línea, equipado con controladores de Shanghai Guolong y suministros de energía media de frecuencia media, la corriente de soldadura se puede ajustar de manera flexible de acuerdo con el proceso para garantizar las articulaciones de soldadura firmes y uniformes, con una resistencia de soldadura y una estabilidad superior al trabajo manual. Al mismo tiempo, Wuxi Xinjie Servo Motors con 0.75kW 2000 rpm en el eje X y 1.5kW 3000 rpm en el eje Y, combinado con la serie Shangyin 32-Tornillos de plomo 32K3 y los rieles de la serie HGW, lograr una posición precisa, con control de errores de milímetro para crear cagos de alta calidad. Control inteligente, conveniente y sin preocupaciones Equipado con una interfaz de control de pantalla táctil, la operación es simple e intuitiva. No se requiere capacitación complicada, y los novatos pueden comenzar rápidamente. El método de presión neumática, combinado con las válvulas solenoides de Kuroda Seiko AS2410, puede lograr una presión máxima de 5000N (presión de aire de 0.5MPa) bajo una presión de aire de trabajo de 0.5-0.7MPa, asegurando un proceso de soldadura estable y confiable. El equipo tiene una potencia nominal de frecuencia media de 230kVA, un voltaje nominal de AC380V trifásico±10%, y una tasa de duración de carga nominal del 50%, que puede funcionar de manera estable durante mucho tiempo y la producción de escoltas. Diseño ingenioso, estable y duradero Toda la máquina adopta un diseño científico, con un tamaño total de aproximadamente 2800 mm×2200mm×1750 mm, con una estructura compacta y estable. Desde componentes centrales hasta diseños detallados, todos han sufrido pruebas y optimización estrictas para garantizar el funcionamiento estable del equipo en entornos de producción de alta intensidad, reduciendo el tiempo de inactividad debido a fallas y la reducción de los costos de mantenimiento. La máquina de soldadura XY de doble capa de doble modo es la mejor opción para las empresas de producción de jaulas para mejorar su competitividad. ¡Elegirlo significa elegir eficiencia, precisión y confiabilidad, y abrir una nueva era de producción inteligente de jaulas!