JINCHUN Fan Guard Ring-making and Butt-welding All-in-one Machine —— Direct Sales from the Manufacturer, Six Guarantees, and Intelligent Dual-process One-step Forming

I. Обзор продукта

The JINCHUN fan guard ring-making and butt-welding all-in-one machine is specifically designed for the processing of metal circular guards. It integrates the dual functions of wire ring-making and butt-welding forming. The equipment adopts a servo drive and a PLC control system, achieving the intelligentization of the whole process of automatic feeding, straightening, cutting, and blanking. The cutting surface is flat without burrs, and it is widely used in fields such as home appliance manufacturing, ventilation equipment, and security equipment, helping enterprises reduce equipment investment, lower labor costs, and improve production efficiency.

II. Core Advantages —— Six Technical Barriers, Redefining the Industry Standard

1. Multi-axis Coordinated Control Technology, Millimeter-level Precision

1. The 5-axis linkage CNC system supports the forming of complex curved surface fan guards, with a positioning accuracy of up to ±0.1mm.
2. The synchronous roundness correction compensation algorithm controls the ovality within 0.2%.
3. The high-frequency pulse welding technology enables the weld seam strength to reach 98% of that of the base metal.
   2. Full-process Automation, Simple and Easy to Operate
4. A 10.1-inch color touch screen with a Chinese interface and dynamic operation instructions.
5. It supports the import of DXF files and automatically generates the processing path.
6. The fault self-diagnosis system can push maintenance guidelines in real-time.
   3. High Wear-resistant Structure Design, Service Life Increased by 300%
7. The mold is made of GB Cr12 quenched steel (hardness HRC58°), with a service life of over 500,000 times.
8. Japanese NSK bearings + THK guide rails ensure that the service life of key components is <000000>ge; 100,000 hours.
9. The water cooling circulation system guarantees the stability of continuous operation for 24 hours.
   4. Integration of Intelligent Functions, Production Efficiency Increased by 40%
10. Automatic feeding/straightening/cutting/blanking reduces manual intervention.
11. It supports the continuous operation mode, and the daily production capacity exceeds 3,000 pieces (φ300mm fan guards).
12. An optional robot loading and unloading module can be configured to connect with a smart factory.
    5. Direct Supply from the Source Manufacturer, Leading in Cost-effectiveness in the Industry
13. With 15 years of manufacturing experience in Foshan, Guangdong, the annual production capacity is over 800 units.
14. Eliminating the price difference of middlemen, providing EXW/FCA trade terms.
15. Supporting customized requirements (such as square fan guards, multi-layer welding).
    6. Worry-free After-sales Service, Providing Protection Throughout the Process
16. 2-year warranty for the whole machine, and the core components (servo motors/molds) are extended to a 3-year warranty.
17. There are 8 major service outlets nationwide, with on-site response within 48 hours (including Hong Kong, Macau, and Taiwan).
18. Free software upgrades for life, adapting to the latest process requirements.
    

III. Сценарии применения

• Home Appliance Manufacturing : Electric fan guards, heater protection nets.
• Ventilation Equipment : Air conditioner outlet grilles, industrial fan guards.
• Security Equipment : Camera protective covers, outdoor equipment protection nets.
• Daily Hardware : Pet cages, decorative wrought iron products.
  

IV. Service Guarantee System

1. Original Factory Support

• Provide a free fan guard forming process plan (including flaw detection test report).
• Present a set of vulnerable parts worth 2,000 yuan (including electrode tips/guide wheels).
  2. Intelligent Service
• The equipment is equipped with an in-built Internet of Things module, supporting remote monitoring and fault diagnosis.
• Free software upgrades for life, adapting to the latest processing technology.
  3. Customized Service
• An expandable automatic spraying module (electrostatic powder spraying) is available.
• Support the processing of non-standard special-shaped fan guards (such as oval, polygonal).