In-depth Demand Report | Disassembling 3d Cnc Wire Bender

Recently, wire - formed storage baskets have gained great popularity in the market and are experiencing a sales boom. If you want to achieve the automated production of such products, a wire bending machine is undoubtedly an ideal choice. However, wire bending machines are divided into two types: 3D and 2D. What exactly are the differences between them? If you are also considering this issue, let us, a professional manufacturer of wire bending machines, analyze it in detail for you.






2D Wire bending machine







3D wire bending machine






I. Differences in the Shapes of Processed Products
The processing of a 2D wire bending machine is limited to a single plane, and it can only produce simple flat - type single products. All bending actions are completed within this plane, and it is incapable of handling products with requirements for three - dimensional structures.
In sharp contrast, the 3D wire bending machine can perform well in three - dimensional space, achieving multi - dimensional, multi - angular, and multi - faceted bending and forming. Whether it is a three - dimensional product with a complex structure or a flat product, the 3D wire bending machine can handle it easily, and its application range is much wider.






2D bending
cloth hangers






2D bending
carton style






3D bending
wire basket






3D bending
supermarket hanger







II. Different Flexibilities of Bending Functions
The functions of a 2D wire bending machine are relatively limited. In terms of bending, it generally only has methods such as outer rotation and inner - die rotation. Even with the help of specific tooling, it is still very difficult to process relatively complex two - dimensional products.
The 3D wire bending machine has extremely powerful and flexible functions. It can complete various complex bending actions through multiple means such as the rotation of the rotating head axis and the lifting of the operating platform. What's more remarkable is that when using a 3D wire bending machine, there is no need to open additional molds. Just input the product data and quantity on the display, and the product processing can be automatically completed, which greatly improves production efficiency.
III. Different Equipment Prices
In terms of price, the gap between the two is quite obvious. The price of a 2D wire bending machine is relatively affordable, generally ranging from 10,000 yuan to 50,000 yuan. Due to its advanced technology and powerful functions, the 3D wire bending machine usually has a higher price, roughly around 200,000 - 300,000 yuan.
IV. Distinctive Control Systems
Most 2D wire bending machines adopt a control system that connects a PLC with a human - machine touch - screen. This system is easy to operate and get started with, and it can meet the basic production requirements for flat bending.
The 3D wire bending machine is equipped with a more advanced control system. Common ones include computer control systems and imported control cards. These systems not only have automatic imaging detection and alarm functions but also can achieve more complex motion control and have higher processing accuracy.





3D Wire holding plate





3D wire feeding roller





3D wire bending workplate






Through the above comparisons, I believe everyone can more clearly determine which type of machine is suitable for their products. If you are interested in wire bending machines or have further procurement needs or technical inquiries, please feel free to click on the link: https://www.jinchunmachine.com/ to obtain more detailed information. We will wholeheartedly serve you, provide you with professional solutions, and help your production business thrive.

I. Basic Equipment Information

Equipment Name: 2D Wire Bending Machine
Application Industry: Production of fan guard handles
Production Speed: 10-15 pieces/minute
Product Material: Iron
Wire Diameter Range: 2-6mm

II. Core System Configuration
(Ⅰ) Power and Control System

Pneumatic System: Equipped with high-efficiency pneumatic components to provide stable power support for the equipment, ensuring precise and smooth wire bending actions.
Servo System: Integrated with Yaqi brand servo system, featuring high precision and fast response speed, enabling accurate control of wire bending trajectories and forces.
Control Module: Equipped with a 32-bit high-performance processor to ensure stable and efficient equipment operation, capable of quickly processing various commands and data.

(Ⅱ) Operation and Language System

Control Panel: Adopts a dual-operation mode of touch screen + buttons, with a simple and intuitive interface for easy operation. Operators can quickly set parameters, call programs, and perform other operations.
Language System: Supports both English and Chinese to meet the needs of operators in different regions. The system also has upload/download functions for easy program updates and backups, allowing quick replication of production programs to improve efficiency.

III. Mechanical Performance and Components

Cylinder: Equipped with 1 cylinder to provide power for mechanical movements, ensuring stable execution of bending, feeding, and other actions.
Solenoid Valve: Installed with 1 solenoid valve to precisely control the air flow direction and pressure of the pneumatic system, achieving accurate regulation of equipment actions.

IV. Mechanical Actions and Functions

Program Control: Mechanical actions are controlled by programs compiled by a microcomputer. Through precise setting of parameters such as bending speed, various commands can be issued to realize forming processing of products with different models and specifications, ensuring product consistency and precision.
Automated Functions: Features a series of automated functions including automatic feeding, automatic unloading, straightening and cutting, and bending forming. These reduce manual intervention, improve production efficiency and product quality, and lower labor intensity.

V. Equipment Advantages

High-Efficiency Production: With a production speed of 10-15 pieces per minute, it meets large-scale production needs and significantly enhances enterprise capacity.
High-Precision Processing: The precise control of the servo system and microcomputer programs ensures high accuracy in parameters such as bending angles and dimensions, resulting in stable and reliable fan guard handles.
Easy Operation: The touch screen + button control mode and bilingual (Chinese/English) system enable operators to easily master equipment operation and maintenance, reducing requirements for professional skills.
Strong Flexibility: Capable of processing iron materials with a wire diameter of 2-6mm, it meets the production needs of fan guard handles in different specifications, offering strong versatility and flexibility.


For further details about the equipment or customized consultation, please feel free to contact us.

In the field of storage basket manufacturing, production efficiency and product precision have always been the core objectives pursued by enterprises. As an innovative equipment specifically designed for the production of storage basket frames, the 3D wire turning and forming machine, with its excellent performance and advanced technology, is becoming a key force in the industry's innovation.

High-efficiency Production Capacity, Leading the Production PaceThe 3D wire turning and forming machine stands out with its astonishing production speed, capable of producing 6 - 8 storage basket frames per minute. This high-efficiency performance significantly increases the production capacity of enterprises. Whether facing the delivery pressure of large-scale orders or daily production tasks, it can easily cope with them, ensuring the efficient operation of the production process and winning time for enterprises to gain the upper hand in the market.

Precise Adaptability, Meeting Diverse NeedsIn terms of the applicable wire diameter, the wide range from 3mm to 8mm enables the equipment to flexibly meet the production requirements of storage basket frames of different specifications. Especially for storage baskets made of flat iron as the product material, relying on precise forming technology, the machine can accurately shape the flat iron material into various complex frame structures according to the design requirements. Whether it is a simple square frame or a special-shaped design with a unique arc, it can be perfectly achieved, fully meeting the diverse product needs of the market.

Intelligent Operation, Empowering Precise ProductionThe operation interface of the control panel equipped on the equipment is simple and intuitive. Even operators who are in contact with it for the first time can quickly get started. Through the control panel, operators can conveniently set various production parameters, monitor the running status of the equipment in real time, and adjust the production process in a timely manner. The system control board behind it adopts a format programming CNC wire forming dedicated system. This advanced control system endows the equipment with powerful programming capabilities and precise motion control performance. Through pre-set programs, the equipment can automatically complete complex forming processes, ensuring the dimensional accuracy and shape consistency of each storage basket frame, effectively reducing the rejection rate and improving product quality. At the same time, this system also has a high degree of flexibility. According to different production needs, it can quickly adjust the processing technology and parameters to achieve the rapid switching production of diversified products.

With its high-efficiency production capacity, precise adaptability, and intelligent operation system, the 3D wire turning and forming machine brings a brand-new solution to the production of storage basket frames. It is an ideal choice for enterprises to enhance their competitiveness and achieve sustainable development.

I. Product Definition and Industry Positioning
Equipment Name: 2D Wire Bending Machine (5-10mm Stainless Steel Special Type)Industry Positioning: Specifically designed for the metal products industry, focusing on precision bending of 5-10mm stainless steel wires (round/flat/square wires). It integrates automatic feeding, straightening, cutting, and bending to achieve high-precision forming of complex planar geometric shapes. It serves as core processing equipment for heavy-duty metal products such as stainless steel shelves, industrial frames, and architectural decorations.

Core Value:


Thick Wire Processing Advantage: Breaks through the wire diameter limitations of traditional bending machines, specially designed for 5-10mm stainless steel hard wires, ensuring no cracks or deformation during bending.
High Efficiency and Stability: Stable capacity of 6-8 pieces/min (calculated by 300×300mm square frame), 80% more efficient than manual bending, with a yield rate of 99.2%.
Precision Forming: ±0.5mm-level bending precision meets industrial standards for high load-bearing and strict assembly requirements.

II. Core Technical Parameters




Parameter Category
Technical Indicators




Power Supply System
Three-phase four-wire 380V + grounding wire, industrial-grade power distribution standard, compatible with power grid fluctuation compensation


Mold System
- Bending molds: 28 sets, international Cr12 material, SKD11/51 finish machining, hardness 58-62°, wear-resistant life exceeding 150,000 times- Wire feeding wheels: 4 sets, Cr12 precision polished and heat-treated, hardness 58°, wear resistance improved by 40%


Motor Configuration
- Wire feeding servo motor: 4.5kW (Eurui Motor)- Bending servo motor: 2.3kW (Eurui Motor)- Cutting servo motor: 2.3kW- Lifting servo motor: 1.0kW- Total power: 10.1kW, powerful enough for thick wire processing


Processing Capacity
- Wire diameter range: 5-10mm (stainless steel/iron wire/aluminum wire)- Wire types: round, flat, square wires (maximum cross-section 10×10mm)- Bending angle: 360° forward/reverse rotation, supports ±180° precise angle control- Circumference range: Unlimited (supports extra-large frame forming)


Precision Indicators
- Wire feeding accuracy: ±0.5mm- Bending accuracy: ±0.5mm (300mm side length error <0.2%)- Cutting length tolerance: ±1mm (within 500mm)


Efficiency Parameters
- Standard capacity: 6-8 pieces/min (300×300mm square frame)- Wire feeding speed: Up to 27m/min- Maximum bending speed: 50 rotations/min (thick wire exclusive optimization mode)


Control System
- Operation interface: Button + touchscreen dual system, 10.1-inch industrial-grade touchscreen- Programming capability: Supports 300 action combinations, stores 4000 sets of process data, supports DXF drawing import- Language system: Free switching between Chinese and English, with program upload/download function


Mechanical Specifications
- Dimensions: 3150×1100×2000mm (heavy-duty frame design, seismic resistance improved by 50%)- Machine weight: 1500KG (high-strength steel structure, stable operation without vibration)


Safety Configuration
- Pneumatic system: 1 set of cylinders + 1 solenoid valve, pressure control precision ±3%- Protective devices: Full-enclosure protective cover + infrared emergency stop, compliant with CE safety certification




III. Five Core Advantages


Thick Wire Processing Expert, Stress-Free Bending for Hard Wires

Exclusive optimized 4-axis linkage bending technology designed for 5-10mm stainless steel hard wires. Bending molds use high-hardness Cr12 steel, with impact resistance improved by 60%, ensuring no cracks or wrinkles during forming, meeting load-bearing requirements for heavy-duty metal products (e.g., shelf beams, mechanical supports).



High-Efficiency Capacity, Preferred for Large-Scale Production

Fully automated process from wire feeding, straightening, cutting to bending, requiring no manual intervention. Single-machine daily capacity reaches 10,000+ pieces.
4000 sets of process data storage + quick-change mold design, model change time <15 minutes, supporting rapid switching of multi-specification orders (e.g., stainless steel frames of different sizes).



Millimeter-Level Precision, Zero Assembly Errors

Wire feeding system: Dual servo motor closed-loop control, stable wire feeding speed at 27m/min, length error ≤0.5mm.
Bending system: 360° rotating die head + inner-outer mold linkage, achieving one-step forming of "right angles, arcs, multi-angle combinations," with angle error <1°, suitable for high-precision assembly scenarios (e.g., industrial equipment protective covers, precision instrument brackets).



Intelligent Control, Zero-Threshold Operation

Visual touchscreen interface, real-time monitoring of production data (speed, wire consumption, yield rate), automatic fault diagnosis and alarm.
Supports offline programming: Automatically generates bending paths via DXF drawing import, allowing novices to operate independently after 2 hours of training.



Durable and Reliable, Reduced Maintenance Costs

Core components use import-grade configurations: Eurui servo motors (life exceeding 50,000 hours), Yaqi servo system (response speed <30ms), failure rate <0.1% under 12-hour daily operation.
Modular design: Removable wire feeding wheels and bending molds, reducing vulnerable part maintenance time by 50% and annual maintenance costs by 35%.



IV. Typical Application Scenarios




Application Field
Processing Case
Process Advantages




Stainless Steel Shelves
Warehouse shelf beam (10mm round wire bent into U-shape)
Precise bending angle, load test ≥500kg without deformation


Industrial Frames
Equipment protective fence (8mm flat wire bent into rectangular frame)
Multi-segment bending in one step, fewer welds, high strength


Architectural Decoration
Stainless steel window grille (6mm square wire bent into hollow pattern)
Complex curve bending without wrinkles, smooth surface ready for electroplating


Mechanical Parts
Gear protective cover (5mm round wire bent into circular frame)
Roundness error <0.3%, suitable for high-precision mechanical assembly





Choose the 2D Wire Bending Machine, making thick stainless steel wire forming simpler!—— High Power, High Precision, High Durability: Redefining the New Benchmark for Metal Products Processing!