Specialized Equipment for Metal Storage Basket Industry: Loop Forming and Butt Welding All-in-One Machine

Industry Adaptation

Tailored for metal storage basket production, this equipment precisely meets the automated processing needs of iron basket annular components, covering production scenarios for household storage baskets, industrial warehouse baskets, fruit and vegetable sorting baskets, and other multi-category applications.

Core Advantages

1. High-Speed Mass Production, Dramatic Efficiency Improvement

• Production Speed: 10-15 pieces per minute, achieving a 300% efficiency improvement over traditional processes to help enterprises break through large-scale production capacity barriers.
• Continuous Operation Mode: Adaptable to assembly line production, significantly shortening delivery cycles.

2. Full-Dimensional Compatibility, Flexible Adaptability

• Wire Diameter Range: Full coverage of 2-6mm low-carbon steel wires, meeting differentiated processing needs for basket skeletons (thick wires) and mesh holes (thin wires).
• Loop Diameter:
  • 2-2.5mm wire diameter: 25-300mm
  • 3-4mm wire diameter: 30-400mm
  • 4-5mm wire diameter: 40-400mm
  • 6mm wire diameter: 55-400mm
  • Special Note: Wires above 3mm can form loops over 400mm, suitable for large warehouse basket structures.

3. Micron-Level Precision, Quality Assurance

• Circumference Tolerance: ±0.2mm, diameter tolerance ±0.5mm, ensuring ring component consistency and reducing manual adjustment losses.
• Flatness: <0.5mm, with finished product regularity meeting industrial standards, directly adaptable to subsequent bending and welding processes.

4. Stable and Reliable, Low-Consumption and Durable

• 380V Industrial Power Supply: Adaptable to mainstream workshop environments, with 50KVA welding power ensuring iron material fusion strength.
• 50% Duty Cycle: Supports long-term operation, paired with 0.6MPa compressed air and 50L/min cooling water flow for excellent equipment thermal stability.
  

Technical Parameters at a Glance

Equipment Configuration Highlights

• Intelligent Control System: PLC programming precisely controls loop forming trajectories and welding parameters, supporting one-click switching for multi-specification products.
• Servo Drive Unit: Imported servo motors drive wire feeding and loop forming mechanisms, with fast response and positioning error <0.1mm.
• High-Efficiency Welding Module: Medium-frequency inverter welding technology ensures uniform penetration, minimal spatter, and weld strength exceeding 85% of the base material.
• Safety Protection Design: Fully enclosed protective cover and emergency stop device comply with ISO safety standards to ensure operational safety.
  

Application Value

• Cost Optimization: Reduced manual intervention and material waste, with comprehensive production costs cut by 40%.
• Quality Upgrade: Standardized annular components enhance overall basket structural strength, with a defect rate below 0.5%.
• Production Flexibility: Rapid switching between different specifications to flexibly handle small-batch customized and large-batch production needs.