I. Product Overview
Equipment Name: 3D Wire Turning Forming Machine
Applicable Industry: Cutting Board Racks (Iron Wire Products)
R&D Origin: Quanzhou, Fujian
Core Positioning: A full-process automated forming equipment specially designed for iron wire cutting board racks, supporting high-precision bending, twisting, and cutting of iron wires with a wire diameter of 3-8mm. It realizes one-stop production from wire to finished product, meeting the needs of large-scale and customized production.
![3D Wire Turning Forming Machine —— High-Efficiency Intelligent Production Equipment for Cutting Board Rack Industry 1]()
II. Core Advantages
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High Efficiency and Stability, Leading Production Capacity
Production Speed: 6-8 pieces per minute, suitable for small-to-medium batch and large-scale production scenarios
Intelligent Control System: CNC special system for wire forming, supporting the storage of 10,000 sets of programs. It enables quick switching of molds for different specifications of cutting board racks, reducing model change time by 50%.
Japanese Core Configuration: Key motors all adopt Sanyo (Japan) brand (external twisting/internal 扭转 /wire feeding 送线 /wire turning 转线 motors), with durability increased by 30% and failure rate lower than 0.5%.
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Excellent Precision, Quality Assurance
Wire Feeding Precision: ±0.1mm, ensuring the bending angle error of each iron wire is <1°.
18-Group Straightening Wheel Design: Combined with HIWIN (Taiwan) ball screw guides, it effectively eliminates wire stress, with the straightness of finished products reaching 99.8%.
Cutter Total Power 16.2kW: High-speed cutting without burrs, with edge smoothness meeting food-contact grade standards.
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User-Friendly, Easy to Operate
Bilingual Interaction Interface: Freely switch between Chinese and English, supporting international production line deployment.
Visual Control Screen: Real-time monitoring of production data (speed, wire consumption, yield rate), automatic fault diagnosis and alarm.
Low Voltage Safety Design: Operating voltage of 220V, equipped with 380V incoming voltage protection device, compliant with CE safety certification.
![3D Wire Turning Forming Machine —— High-Efficiency Intelligent Production Equipment for Cutting Board Rack Industry 2]()
III. Technical Parameters
▶ Motor Configuration (Sanyo, Japan)
Function Module |
Motor Power (kW) |
Performance Characteristics |
External Twisting Motor |
2.0 |
Supports 360°±180° precise twisting control |
Platform Lifting Motor |
1.0 |
Servo-driven, lifting precision ±0.5mm |
Internal Twisting Motor |
2.0 |
Achieves composite angle forming with external twisting |
Wire Feeding Motor |
4.5 |
Maximum wire feeding speed 40m/min |
Wire Turning Motor |
2.7 |
3D spatial rotation positioning error <0.2° |
Cutter Motor |
2.0 |
High-speed shearing, service life ≥500,000 times |
▶ Performance Parameters
Wire Diameter Range: 3-8mm (universal for iron wire/stainless steel wire)
Automatic Wire Feeding Rack Power: 3.8kW (supports automatic loading of 50kg wire)
Power Capacity: 30KVA (adapts to conventional factory power distribution systems)
Programming Capability: Supports DXF drawing import, dual modes of offline programming and online debugging
▶ Hardware Specifications
Machine Weight: 2200kg (high-strength steel structure body, seismic resistance increased by 40%)
Dimensions: 3.3m×1.9m×1.4m (compact design, saving 30% of workshop space)
Key Components: HIWIN (Taiwan) ball screw guides (precision grade C5), 18 groups of adjustable straightening wheels
IV. Application Scenarios
Main Products: Iron wire cutting board racks (single-layer/multi-layer/folding types), kitchen drain racks, metal storage racks, etc.
Customer Types:
Kitchenware manufacturing enterprises (large-scale production of 5000+ pieces per day)
Cross-border e-commerce suppliers (small-batch rapid prototyping for multiple styles)
Hardware processing factories (multi-material compatibility, universal for iron/copper/aluminum wires)
![3D Wire Turning Forming Machine —— High-Efficiency Intelligent Production Equipment for Cutting Board Rack Industry 3]()
V. Configuration Details
▶ Core System
Control System: CNC special system for wire forming (independently developed, supporting secondary development)
Control Screen: 10.1-inch industrial-grade touchscreen, supporting gesture operation and data export
System Control Board: Imported high-speed processor, response speed <0.1ms
▶ Safety Design
Full-enclosure protective fence (with infrared induction emergency stop device)
Overload protection system (dual protection for motors and circuits)
Automatic fault diagnosis report generation function
VI. After-Sales Service
Warranty Period: 1-year warranty for the entire machine
Technical Support: 7×24-hour remote debugging, on-site service (mainland China)
Training Services: Free operation training and programming guidance (including Chinese-English manuals)