2-6mm Full-Servo Loop Forming & Butt Welding Machine | High-Efficiency Shaping Expert for Bamboo & Rattan Art Lighting
2025-05-28
(I) Core Parameters
Equipment Name: 2-6mm Full-Servo Loop Forming & Butt Welding Machine
Application Industry: Bamboo and rattan art lighting production
Processed Material: Low-carbon steel wire (wire diameter 2-6mm)
Production Efficiency:
Conventional production speed: 8-10 pieces/min (universal diameter range)
Typical working condition speed: 10-20 pieces/min (taking φ80mm as an example, speed decreases linearly with larger diameters)
Application Industry: Bamboo and rattan art lighting production
Processed Material: Low-carbon steel wire (wire diameter 2-6mm)
Production Efficiency:
Conventional production speed: 8-10 pieces/min (universal diameter range)
Typical working condition speed: 10-20 pieces/min (taking φ80mm as an example, speed decreases linearly with larger diameters)
(II) Equipment Positioning
Specifically designed for processing iron components in bamboo and rattan art lighting, it integrates loop forming and butt welding to achieve fully automatic production from wire to ring-shaped components, meeting the high-efficiency processing needs of multi-specification accessories such as lampshade skeletons and lamp body supports.
![2-6mm Full-Servo Loop Forming & Butt Welding Machine | High-Efficiency Shaping Expert for Bamboo & Rattan Art Lighting 1]()
II. Core Advantages of Full-Servo Technology
(I) Intelligent Drive System
Power Configuration:
Servo wire feeding motor: 2.6kW/3000rpm (domestic high-torque type)
Servo cutting motor: 1.0kW (high-precision positioning type)
Servo wire feeding motor: 2.6kW/3000rpm (domestic high-torque type)
Servo cutting motor: 1.0kW (high-precision positioning type)
Control Advantages:
Wire feeding speed stabilized at 35m/min, combined with digital closed-loop control to achieve ±0.1mm-level wire feeding accuracy
Full-servo drive with no mechanical transmission clearance, response speed <50ms, ensuring position control accuracy at high speeds
![2-6mm Full-Servo Loop Forming & Butt Welding Machine | High-Efficiency Shaping Expert for Bamboo & Rattan Art Lighting 2]()
Wire feeding speed stabilized at 35m/min, combined with digital closed-loop control to achieve ±0.1mm-level wire feeding accuracy
Full-servo drive with no mechanical transmission clearance, response speed <50ms, ensuring position control accuracy at high speeds
(II) Flexible Processing Capability
| Wire Diameter Range (mm) | Processable Loop Diameter Range (mm) | Remarks |
|---|---|---|
| 2.0-2.5 | 25-300 | Suitable for micro decorative ring processing |
| 3.0-4.0 | 30-400 | Mainstream lampshade skeleton specifications |
| 4.0-5.0 | 40-400 | Medium-strength support processing |
| 6.0 | 55-400 | φ400+ large loops supported for wire diameters >3mm (requires professional debugging) |
(III) Precision Processing Indicators
Dimensional Accuracy:
Circumference tolerance: ±0.2mm (equivalent to <0.6% error in circumference for φ100mm loop diameter)
Diameter tolerance: ±0.5mm (roundness error <1‰)
Circumference tolerance: ±0.2mm (equivalent to <0.6% error in circumference for φ100mm loop diameter)
Diameter tolerance: ±0.5mm (roundness error <1‰)
Geometric Accuracy:
Flatness: ≤0.5mm (warpage <0.5% for 100mm diameter ring body), meeting assembly precision requirements for high-end lighting components and reducing manual shape correction procedures.
Flatness: ≤0.5mm (warpage <0.5% for 100mm diameter ring body), meeting assembly precision requirements for high-end lighting components and reducing manual shape correction procedures.
III. Process System Configuration
(I) Welding Module
Power supply parameters: 380V three-phase input, 50KVA welding transformer
Process assurance:
50% duty cycle (30s full-load welding within 60s cycle), suitable for batch continuous production
Pneumatic electrode pressure system with 0.6MPa compressed air to ensure uniform weld penetration
Process assurance:
50% duty cycle (30s full-load welding within 60s cycle), suitable for batch continuous production
Pneumatic electrode pressure system with 0.6MPa compressed air to ensure uniform weld penetration
(II) Auxiliary Systems
Cooling System:
50L/min cooling water flow (deionized water recommended) to ensure constant temperature operation of welding transformer and servo motors
50L/min cooling water flow (deionized water recommended) to ensure constant temperature operation of welding transformer and servo motors
Ergonomics:
Equipment dimensions: 2400×1450×1500mm (L×W×H), compliant with standard workshop aisle layouts
Overall weight: 800kg, with integrated transport pulleys at the bottom for easy relocation
Equipment dimensions: 2400×1450×1500mm (L×W×H), compliant with standard workshop aisle layouts
Overall weight: 800kg, with integrated transport pulleys at the bottom for easy relocation
IV. Typical Application Scenarios
(I) Core Component Processing for Bamboo & Rattan Art Lighting
- Lampshade skeletons: φ50-300mm ring support structures, one-step forming for 2-4mm wire diameters
- Lamp body brackets: φ100-400mm load-bearing rings, high-strength welding for 4-6mm wire diameters
- Decorative accessories: φ25-80mm micro art rings, fine processing without deformation for 2mm wire diameters
(II) Production Benefit Comparison
| Traditional Process (Manual + Semi-Automatic) | This Equipment's Full-Automatic Production | Efficiency Improvement |
|---|---|---|
| 8-12 pieces/min (skilled workers) | 10-20 pieces/min | 30%-60% |
| Diameter tolerance ±2mm | Diameter tolerance ±0.5mm | 75% precision improvement |
| Requires 3 operators | 1 operator on duty | 66% labor savings |
V. Technical Specifications Table
| Category | Item | Parameter Value |
|---|---|---|
| Power System | Wire feeding motor power/speed | 2.6kW/3000rpm (servo) |
| Cutting motor power | 1.0kW (servo) | |
| Processing Capacity | Wire diameter range | 2-6mm (low-carbon steel) |
| Loop diameter range | 25-550mm (φ400+ supported for ≥3mm wires) | |
| Precision Indicators | Circumference tolerance | ±0.2mm |
| Diameter tolerance | ±0.5mm | |
| Flatness | ≤0.5mm | |
| Energy Requirements | Input voltage | 380V/50Hz three-phase |
| Welding power | 50KVA (duty cycle 50%) | |
| Compressed air | 0.6MPa (flow rate 50L/min) | |
| Cooling water flow | 50L/min (recommended temperature control 25±5℃) | |
| Physical Parameters | Equipment dimensions | 2400×1450×1500mm |
| Overall weight | 800kg |
VI. Selection Recommendations
- Small-batch multi-specification production: Prioritize 2-4mm wire diameter processing mode for quick switching of different loop diameters (model change time <10 minutes)
- Large-batch standardized production: Enable φ80-200mm mainstream specification mode, combined with automatic feeding system for stable 20 pieces/min production capacity
- Special large loop processing: When processing φ400mm+ loops with 6mm wire diameter, it is recommended to configure a wire diameter pre-straightening pretreatment device
This equipment is CE safety certified, comes with a standard 2-year Entire machine warranty (5-year warranty for servo motors), and provides 7×24-hour remote technical support to ensure intelligent production upgrades for bamboo and rattan art lighting enterprises with "high precision, high flexibility, and high cost-effectiveness".
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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.
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Address: No.25 Sanle Road, Beijiao Town, Shunde district, Foshan City, Guangdong Province, People's Republic of China