Loop and Butt Welding Machine: An Efficient and Precise Choice for the Production of Fryer Baskets

In the field of fryer basket production, the performance of equipment directly determines product quality and production efficiency. As a professional equipment specially designed for this industry, the loop and butt welding machine, with its high production speed, precise processing capability and stable performance, has become a core equipment in the fryer basket production line, bringing significant production advantages to enterprises.

In terms of production efficiency, the loop and butt welding machine performs remarkably. Its production speed can reach 12-17 pieces per minute. Taking products with a diameter of 80mm as an example, the production speed is 10-20 pieces per minute (it is worth noting that the larger the diameter, the relatively slower the speed). This speed benefits from the equipment's efficient wire feeding system, with a wire feeding speed of up to 35 meters per minute, which can quickly complete the delivery of wires, saving a lot of time for the subsequent looping and welding processes. For enterprises that need to mass-produce fryer baskets, such production efficiency can effectively shorten the production cycle and meet the large market demand.

Accuracy is a key indicator to measure equipment performance, and the loop and butt welding machine has shown excellent capabilities in this regard. In terms of processing accuracy, the perimeter tolerance is only ±0.2mm, the loop diameter tolerance is 0.5mm, and the flatness is less than 0.5mm. This means that the produced fryer basket loops have precise dimensions and regular shapes, which can ensure the consistency and stability of the fryer baskets and greatly reduce the product defect rate. Such high accuracy is inseparable from the core configuration of the equipment. The 2-6 full-servo loop and butt welding integrated machine adopts high-quality servo motors, among which the servo wire feeding motor is 2.6KW/3000 rpm (domestic), and the servo cutting motor is 1.0KW (domestic). The collaborative work of the servo system ensures precise control of wire feeding, cutting and other links, providing a strong guarantee for the high-precision processing of the equipment.

The loop and butt welding machine has a wide range of applications and can meet the production needs of fryer baskets of different specifications. In terms of loop diameter, it can cover 25mm-550mm, but only wires with a diameter of more than 3mm can form large loops of more than 400mm. Moreover, different wire diameters correspond to different loop diameter ranges: 2-2.5mm wire diameter corresponds to 25-300mm loop diameter, 3-4mm wire diameter corresponds to 30-400mm loop diameter, 4-5mm wire diameter corresponds to 40-400mm loop diameter, and 6mm wire diameter corresponds to 55-400mm loop diameter. In terms of loop wire diameter, it is applicable to 2mm-6mm (mild steel). In the production of fryer baskets, the product material is stainless steel, and the equipment can also be well adapted. This wide applicability allows enterprises to flexibly adjust production parameters according to different product needs and produce a variety of fryer basket products.

The various performance parameters of the equipment are also excellent, providing a solid foundation for its stable operation. The input voltage is 380V, and the welding power reaches 50KVA, which can ensure the stable progress of the welding process and the welding quality. The duty cycle is 50%, indicating that the equipment can maintain stable performance during long-term work and is not prone to failures. The compressed air pressure is 0.6MPa, and the cooling water flow rate is 50L/min. These parameters provide guarantees for the pneumatic system and cooling system of the equipment, ensuring that the equipment can get effective cooling and power support during operation and prolonging the service life of the equipment.

In terms of the equipment's appearance and weight, its overall dimensions are 240014501500mm, and the total weight is 800KG. This size design makes it occupy a relatively reasonable space in the production workshop, facilitating enterprises to carry out workshop layout and equipment placement.

To sum up, with its high production speed, precise processing capability, wide application range and stable performance parameters, the loop and butt welding machine has become an ideal choice for fryer basket manufacturers. It can not only improve production efficiency and ensure product quality, but also bring better economic benefits to enterprises, helping them develop steadily in the market competition.