2D Wire Bending Machine: High-efficiency Core Equipment for Hanger Production

In the hanger production industry, an excellent forming equipment is crucial for improving production efficiency and ensuring product quality. The 2D wire bending machine, with its precise control, efficient operation and wide applicability, has become a core tool in the hanger production line, providing enterprises with stable and high-quality production guarantees.

In terms of production efficiency, the 2D wire bending machine shows an impressive performance. Taking a 200*200 square frame as a sample, its production speed can reach 12-15 pieces per minute. Even when processing products of different specifications, the basic production speed can be stably maintained at 8-10 pieces per minute. This efficiency benefits from its efficient wire feeding and bending system. The maximum wire feeding speed is about 37m/min, and the maximum bending speed is about 300 revolutions per minute, which can quickly complete the entire process from wire feeding to bending and forming, greatly shortening the production cycle and meeting the mass production needs of enterprises.

In terms of precision, the 2D wire bending machine also performs excellently. The bending accuracy can reach ±0.5mm, and the wire feeding accuracy can also be maintained at ±0.5mm. This means that every produced hanger can maintain consistent size and shape, effectively reducing the product defect rate. Such high precision stems from its advanced control and drive system. The equipment adopts a 4-axis design, paired with domestic Oree servo motors, among which the 4.0kw wire feeding servo, 1.8kw bending servo, 1.0kw cutter servo and 1.0kw servo work together to provide stable and precise power output for the actions of each link. At the same time, the control module composed of a 32-bit high-performance processor can quickly process various instructions to ensure the precise execution of mechanical actions.

The 2D wire bending machine has a very wide range of applications. In terms of material, it is mainly applicable to iron wires, with a wire diameter range of 3-8mm, among which 08 iron wire is the standard applicable wire. Moreover, it can handle various wire shapes such as round wires, flat wires and square wires, and is applicable to wires of any material. This provides more possibilities for hanger production, allowing enterprises to flexibly choose wires for production according to different market demands.

The mechanical performance of the equipment is also commendable. Its mechanical actions are controlled by programs compiled by a microcomputer, which can realize a series of coherent actions such as automatic feeding, automatic returning, straightening and cutting, bending and forming. There is no need for too much manual intervention in the whole process, reducing errors caused by manual operations. In addition, through the combination of up to 300 action settings, it can produce products of various models and specifications, meeting the diversified market demands for hangers. In terms of action direction, the inner mold and outer mold can move down/up, and the outer mold can also rotate 360° clockwise and counterclockwise, further improving the forming ability of the equipment.

In terms of hardware configuration, the 2D wire bending machine is equipped with 1 pneumatic system, 1 servo system (Yaqi), as well as components such as cylinders and solenoid valves, providing a solid foundation for the stable operation of the equipment. The language system supports English and Chinese, and has upload and download functions, facilitating operators to import and export programs and debug the equipment. The control screen adopts a touch screen plus button design, which is simple and intuitive to operate, even for novices to get started quickly.

In terms of the equipment's appearance and storage, its external dimensions are 2400*900*1650, and the machine weight is 880KG. It has a compact structure and occupies a small space, making it suitable for layout in various production workshops. In terms of storage, it can store 4000 groups of data, with each group containing 300 actions, which can meet the needs of enterprises for saving production programs of various products. There is no need to reprogram every time production is carried out, saving a lot of time and energy.

To sum up, with its efficient production speed, precise forming ability, wide applicability and stable mechanical performance, the 2D wire bending machine has become an ideal choice for hanger production enterprises to enhance their competitiveness. It can not only improve production efficiency and reduce production costs, but also ensure the stability of product quality, helping enterprises occupy a favorable position in the fierce market competition.